Trimethylolpropane Production
Trimethylolpropane Production Costs Report | Issue A | Q3 2024
| Report Details |
| 20 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 20 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Trimethylolpropane (TMP) production from formaldehyde and n-butyraldehyde, assuming a plant located in the United States. In the process analyzed, formaldehyde and n-butyraldehyde go through an aldol condensation and a cross-Cannizaro reaction to form Trimethylolpropane, using 2,2-bis(hydroxymethyl)butanal as intermediate.
The report provides a comprehensive study of Trimethylolpropane production and related Trimethylolpropane production cost, covering three key aspects: a complete description of the Trimethylolpropane production process examined; an in-depth analysis of the related Trimethylolpropane plant capital cost (Capex); and an evaluation of the respective Trimethylolpropane plant operating costs (Opex).
The Trimethylolpropane production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Trimethylolpropane plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Trimethylolpropane plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises four major sections: (1) reaction; (2) TMP separation ; (3) TMP purification; and (4) sodium formate recovery.
* Reaction. Initially, fresh and recycled aqueous solution of formaldehyde, n-butyraldehyde and the sodium hydroxide catalyst solution are fed to a reactor to produce Trimethylolpropane and sodium formate. The output from the reactor is subsequently mixed with formic acid to neutralize the excess of sodium hydroxide used in the reaction.
* TMP separation. The neutralized solution is then fed to a stripper column wherein excess of formaldehyde fed in the reaction is recovered and recycled to the reactor. The solution, containing the TMP product is then concentrated by evaporation and sent to an extraction column where TMP is separated from sodium formate by-product by means of extraction with ethyl acetate.
* TMP purification. The purification section consists of two distillation columns for the removal of light-end impurities and heavy-end impurities. Purified TMP melt is converted into flakes and finally packed.
* Sodium formate recovery. The aqueous sodium formate stream separated from TMP is passed through evaporation, crystallization, centrifugation and drying steps for obtaining sodium formate as by-product.
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Production Process Information
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Trimethylolpropane production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Trimethylolpropane process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Trimethylolpropane production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Trimethylolpropane plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Trimethylolpropane Production Cost Reports
Trimethylolpropane Production
This report presents the economics of Trimethylolpropane (TMP) production from formaldehyde and n-butyraldehyde, assuming a plant located in the United States. In the process analyzed, formaldehyde and n-butyraldehyde go through an aldol condensation and a cross-Cannizaro reaction to form Trimethylolpropane, using 2,2-bis(hydroxymethyl)butanal as intermediate.
Details: 20 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $1,199 USD
The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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