Formaldehyde from Methanol (Silver Catalyst and Full Conversion)
Formalin Production Costs Report | Issue B | Q2 2024
Report Details |
60 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 60 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents a techno-economic study of Formalin (37wt% aqueous solution of Formaldehyde) production from methanol in the United States. The oxidation-dehydrogenation uses a silver-catalyzed reaction at conditions that prioritize full methanol conversion. In this case, methanol recovery is unnecessary.
The report provides a comprehensive study of Formalin production and related Formalin production cost, covering three key aspects: a complete description of the Formalin production process examined; an in-depth analysis of the related Formalin plant capital cost (Capex); and an evaluation of the respective Formalin plant operating costs (Opex).
The Formalin production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Formalin plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Formalin plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises two major sections: (1) Reaction; and (2) Absorption.
Reaction. First, a methanol-water mixture in a 3:2 ratio is fed to the evaporator. The mixture is evaporated, superheated and the resulting gases are directed to the reactor. In the reactor, the mixture gets into contact with the silver catalyst, which promotes the reaction.
Absorption. The gases from the previous section enter though the bottom end of a packed absorption column, responsible to cool and condense the incoming gases. In this column, the gases containing Formaldehyde are eluted countercurrent with water, which is fed by the top of the column, and with circulating Formaldehyde solutions, in the intermediate stages. The off-gas that leaves the top of the absorption column is sent to a steam generator, located outside battery limits. The desired Formaldehyde solution leaves from the bottom of the column and it is sent to the storage facilities.
Up-to-date PDF Report
Professional report based on Q2 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Compact
$799 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Pages | Tables | Images
Read-only Online PDF Format
Updated with Q2 2024 Data
DETAILED
$1,599 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
Downloadable PDF Format
Updated with Q2 2024 Data
PREMIUM
MOST POPULAR
$2,699 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
Pages | Tables | Images
Print-enabled PDF Format Add-on
Updated with Q2 2024 Data
Share with Co-workers
Technical Support via Email
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Formalin production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Formalin process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Formalin production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Formalin plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Formalin Production Cost Reports
Formaldehyde from Methanol (Silver Catalyst and Methanol Recycle)
This report presents a techno-economic study of Formalin (37wt% aqueous solution of Formaldehyde) production from methanol in the United States by oxidation-dehydrogenation using a silver-catalyzed reaction at conditions that prioritize selectivity over conversion. In this case, unconverted methanol is recycled.
Details: 60 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Formaldehyde from Methanol (Metal Oxide Catalyst)
This study presents the economic analysis of Formaldehyde production from methanol in the United States. In the process analyzed in this report, methanol is directly oxidized to formaldehyde in vapor phase over a metal oxide catalyst.
Details: 60 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Formaldehyde Production from Natural Gas
This study provides the economics of Formaldehyde production from natural gas in the United States. In this report, Formaldehyde is obtained via catalytic partial oxidation of methane using a still non-commercial process based on patents issued to Snamprogetti.
Details: 60 kta United States-based plant | Q2 2024 | 107 pages | Issue D From $799 USD
The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Methanol Production from Natural Gas (Steam Reforming)
This study presents the economics of large-scale Methanol production from natural gas in the United States. In the process examined, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and then the syngas is converted into Methanol.
Details: 1,000 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Methanol Production from Natural Gas (Combined Reforming)
This study presents the economics of large-scale Methanol production from natural gas in the United States. In this process, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and secondary autothermal reforming. Then, the syngas is converted into Methanol.
Details: 1,700 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 1,700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Butanediol Production from Acetylene
This report presents the economics of an 1,4-Butanediol (BDO) production process from acetylene and formaldehyde in the United States. In this process, acetylene initially reacts with formaldehyde by addition, forming 1,4-butynediol. The butynediol is then hydrogenated to produce BDO. It is a typical acetylene-based Reppe process.
Details: 120 kta United States-based plant | Q2 2024 | 107 pages | Issue D From $799 USD
The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Polyoxymethylene from Formaldehyde and Acetic Anhydride
In this report, it is assessed the production of Polyoxymethylene (POM), also called Polyacetal Resin. The economic analysis concerns Polyoxymethylene production from acetic anhydride and formaldehyde in the United States, assuming a process similar to the one owned by Dupont. Formaldehyde is initially concentrated and then polymerized in an inert cyclohexane medium. To enhance thermal stability, hydroxyl end groups are reacted with acetic anhydride.
Details: 110 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $1,999 USD
The cost analyses presented in this report target a 110 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
+800 Reports Developed, Targeting +250 Commodities
Best-in-Class Reports
Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports