Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: C
ICC - Volume: 183
ICC - Report ID: 183-C
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Propylene Oxide Production from Propylene and Cumene
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 183-A,183-B,183-D,183-E,183-F,183-G
ICC - Related Reports List: 246-A,040-B,021-D,027-G,040-A,246-C
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"5","price":0},"2":{"time":"1","price":"299"}},"2":{"1":{"time":"5","price":0},"2":{"time":"1","price":"299"}},"3":{"1":{"time":"7","price":0},"2":{"time":"3","price":"299"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"1199","2":"1199","3":"1199"},"2":{"1":"1999","2":"1999","3":"1999"},"3":{"1":"3399","2":"3399","3":"3399"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/183-C.jpg
ICC - Process Overview Text: <h6>Product</h6> <b>Propylene Oxide</b></p></b></p> <h6>Raw Materials</h6> <p><b>Hydrogen</b></p>, <p><b>Chemicals</b></p>, <p><b>CG Propylene</b></p>, <p><b>Cumene</b></p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/183-C.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises three major sections: (1) Product Formation; (2) Product Purification; and (3) Cumene Recovery.</p><p>Product Formation. Fresh and recovered cumene is fed, along with air, to column reactors, where an oxidation reaction takes place. A sodium carbonate solution is also fed to the reaction media to control pH. The cumene hydroperoxide (CHP) effluent is routed to a separator vessel, where the carbonate solution is removed, and dissolved air is flashed off. The CHP is concentrated in an evaporator, and directed to the Epoxidation reactor, where it reacts with fresh and recovered polymer grade (PG) propylene, yielding propylene oxide (PO) and dimethyl benzyl alcohol (DMBA). The epoxidation effluent is separated in a liquid and a gaseous stream in a flash vessel, which are sent to the Depropenizer columns.</p><p>Product Purification. The liquid and gaseous epoxidation effluents are fed to low-pressure and high-pressure distillation columns, respectively. Propylene, propane and light ends are removed as overheads products from these columns. The C3’s stream from the high-pressure column is routed to the Propane Splitter, which separates propylene from propane, which is burned as fuel. The propylene is mixed with the overhead stream from the low-pressure column and returned to the Epoxidation reactor. The bottom products of the columns are mixed and routed to Crude PO Separation, where PO is separated from unreacted cumene and DMBA, which are directed to cumene recovery. The PO is further purified in PO purification and PO product column, obtaining a 99.9 wt% PO.</p><p>Cumene Recovery. The bottom of PO crude separation is fed to cumene recycle column, which separates cumene, recycled to Peroxidation, from DMBA, which is sent to purification, yielding high purity DMBA, that is then is directed to a hydrogenolysis reactor. In this step, DMBA reacts with hydrogen, generating cumene, which is sent to purification and then recycled to Epoxidation.</p><p></p>
ICC - Short Description: This report analyses the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene and cumene in the United States, similar to Sumitomo process. In the process under analysis, cumene is oxidized to cumene hydroperoxide, which in then reacted with propylene to yield PO.
ICC - Main Product: Propylene Oxide
ICC - Plant Capacity: 450.00
{"versions":{"1":"80","2":"90","3":"107"}}
ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Propylene Oxide Production from Propylene and Cumene

Propylene Oxide Production Costs Report | Issue C | Q2 2024

Production Cost Report

See Preview

See Editions

Starting at $1,199 USD

Report Details
450 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 450 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

Up-to-date PDF Report

Professional report based on Q2 2024 economic data, ensuring timely evaluations.

Multiple Use Cases

Ideal for investment screening, feasibility studies, cost estimates, and research planning.

Proven Methodology

Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.

Report Editions
 

Compact

 

$1,199 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

See full features list


  Pages | Tables | Images

 Read-only Online PDF Format

 Updated with Q2 2024 Data

 

 

 

DETAILED

 

$1,999 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

See full features list


  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

PREMIUM

MOST POPULAR

$3,399 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

See full features list


  Pages | Tables | Images

 Print-enabled PDF Format Add-on

 Updated with Q2 2024 Data

Share with Co-workers

Technical Support via Email

Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Propylene Oxide production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Propylene Oxide process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Propylene Oxide production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Propylene Oxide plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Propylene Oxide Production Cost Reports

Propylene Oxide Production from Propylene and Chlorine

This report presents the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene and chlorine in the United States. In the process under analysis, propylene and chlorine react, yielding chlorohydrin intermediate, which is then dehydrochlorinated to produce PO. Dichloropropane is generated as by-product.

Details: 450 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Oxide Production from Propylene and Ethylbenzene

This study presents the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene and ethylbenzene in the United States. In the process under analysis, ethylbenzene is oxidized to ethylbenzene hydroperoxide, which then reacts with propylene to yield PO. Styrene is generated as by-product in the process.

Details: 450 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Oxide Production from Propylene and Hydrogen Peroxide

This report presents the economics of Propylene Oxide (PO) production from polymer grade (PG) propylene and hydrogen peroxide in the United States, similar to the hydrogen peroxide to propylene oxide (HPPO) process jointly developed by Evonik and Uhde.

Details: 450 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $1,199 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Oxide Production from Propylene and Isobutane

This report examines the costs related to Propylene Oxide (PO) production from chemical grade (CG) propylene and isobutane in the United States. The process is similar to LyondellBasell process. In this process, isobutane is oxidized to produce t-butyl hydroperoxide, which reacts with propylene to produce PO.

Details: 450 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $1,199 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Oxide from Propylene and Hydrogen (Direct Oxidation)

It presents the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene in the United States, using a hydro-oxidation process. In this process, propylene is submitted to hydro-oxidation with oxygen and hydrogen, in a single reaction step.

Details: 250 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $1,199 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Oxide from Propylene and Hydrogen (Indirect Oxidation)

This report analyses the economics of Propylene Oxide (PO) production from polymer grade (PG) propylene and hydrogen in the United States. The process used is a direct epoxidation similar to AIST/Nippon Shokubai process. Initially, hydrogen is directy oxidized with oxygen to hydrogen peroxide. The peroxide converts propylene into propylene oxide.

Details: 250 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $1,199 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Could Not Find the Report You Need?

Obtain a Bespoke Report

Get a report targeting the process in which you are interested

See Offer Details

Understand Bespoke Reports and how you can easily order them

Check Editions & Pricing

Complete a brief form and see a quotation for your Bespoke Report

Other Related Production Cost Reports

Propylene Glycol from Propylene Oxide

This report analyses the economics of Propylene Glycol production from propylene oxide in the United States, via a typical hydration process. In this analysis, propylene oxide is hydrolyzed to propylene glycol. Dipropylene glycol is produced as by-product.

Details: 200 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Butanediol Production from Propylene Oxide

This report shows a techno-economic analysis related to the construction of a plant in the United States for 1,4-Butanediol (BDO) production from propylene oxide using a process similar to LyondellBasell. Initially, propylene oxide is isomerized to allyl alcohol. The allyl alcohol then reacts with syngas, generating 4-hydroxybutyraldehyde, which is finally hydrogenated to BDO.

Details: 100 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Cumene Production from Benzene and PG Propylene

This report presents the economics of Cumene production through the alkylation of benzene with polymer grade (PG) propylene over an acid catalyst. The economic assessment assumes a plant located in the United States.

Details: 250 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Cumene from Benzene and RG Propylene (Zeolite Catalyst)

This feasibility study reviews Cumene production from benzene and refinery grade (RG) propylene via an alkylation process, which is carried out using a zeolite catalyst. The economic assessment assumes a plant located in the United States.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrogen Production from Natural Gas (Steam Reforming)

This report provides an economic analysis of Hydrogen production from natural gas in the United States using a steam reforming process. Initially, methane present in natural gas is cracked with steam generating syngas. Then, the carbon monoxide from syngas is reacted with steam, producing carbon dioxide and additional hydrogen.

Details: 1,000 MM Nm3/y United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 1,000 MM Nm3/y (MM Nm3 per year per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrogen Production from Natural Gas (Partial Oxidation Process)

This study provides a techno-economic study of Hydrogen production from natural gas in the United States. In this analysis, natural gas is submitted to a thermal partial oxidation process, producing syngas, which is passed through a shift converter to enrich the Hydrogen output.

Details: 25 MM Nm3/y United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 25 MM Nm3/y (MM Nm3 per year per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

+800 Reports Developed, Targeting +250 Commodities

Best-in-Class Reports

Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD

Learn More

Vast Report Library

858 independent and up-to-date reports examining embryonic and established production processes

Browse Library

Free Sample Reports

Quickly understand the structure and depth of content of our professional reports

See Full Samples