Cumene Production from Benzene and PG Propylene
Cumene Production Costs Report | Issue A | Q2 2024
Report Details |
250 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 250 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Cumene production through the alkylation of benzene with polymer grade (PG) propylene over an acid catalyst. The economic assessment assumes a plant located in the United States.
The report provides a comprehensive study of Cumene production and related Cumene production cost, covering three key aspects: a complete description of the Cumene production process examined; an in-depth analysis of the related Cumene plant capital cost (Capex); and an evaluation of the respective Cumene plant operating costs (Opex).
The Cumene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Cumene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Cumene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Cumene. Cumene is an intermediate chemical for the production of phenol and acetone, two important petrochemicals widely used in several chemical industries. It is produced from benzene and propylene in the liquid phase over an acidic catalyst.
Raw Materials
Propylene. Propylene, the main raw material consumed, is a colorless gas at room temperature. It is a low-boiling, flammable, and highly volatile gas, with molecular formula C3H6. Propylene reacts vigorously with oxidizing materials. It may be mildly irritating to the nose, throat, and respiratory tract; propylene has low acute toxicity from inhalation. PG Propylene has been mainly produced as ethylene manufacturing co-product (via steam cracking of paraffinic hydrocarbons) and by-product of petroleum refining (separation from refinery gas). Most recently, amid a tight propylene market, new and novel lower-cost chemical processes for on-purpose propylene production have emerged.
Benzene. Benzene (C6H6) is a flammable and volatile liquid. As the most simple aromatic hydrocarbon, it is used as an intermediate to produce many important chemicals, such as styrene (raw material for polystyrene and synthetic rubber), cyclohexane (used in nylon production), alkylbenzenes (used in detergent industry), aniline (used to produce dyes and polyurethanes), and chlorobenzenes. Also, benzene is used to produce pharmaceuticals, specialty chemicals, plastics, and pesticides. It occurs naturally in crude oil and coal tar.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
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Updated with Q2 2024 Data
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Cumene production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Cumene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Cumene production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Cumene plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Cumene Production Cost Reports
Cumene Production from Benzene and PG Propylene
This report presents the economics of Cumene production through the alkylation of benzene with polymer grade (PG) propylene over an acid catalyst. The economic assessment assumes a plant located in the United States.
Details: 250 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Cumene from Benzene and RG Propylene (Zeolite Catalyst)
This feasibility study reviews Cumene production from benzene and refinery grade (RG) propylene via an alkylation process, which is carried out using a zeolite catalyst. The economic assessment assumes a plant located in the United States.
Details: 300 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Cumene Production from Benzene and CG Propylene
This feasibility study reviews Cumene production from benzene and chemical grade (CG) propylene via an alkylation process, which is carried out using a zeolite catalyst. The economic assessment assumes a plant located in the United States.
Details: 300 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Cumene from Benzene and RG Propylene (SPA Catalyst)
This study presents the economics of a typical Cumene production process from benzene and refinery grade (RG) propylene via alkylation using a solid phosphoric acid (SPA) catalyst. The analysis is based on a plant constructed in the United States.
Details: 300 kta United States-based plant | Q2 2024 | 107 pages | Issue D From $799 USD
The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Cumene from Benzene and RG Propylene (Additional Transalkylation)
This study reviews Cumene production from benzene and refinery grade (RG) propylene in the USA. This study examines a process that involves alkylation of benzene with propylene using a solid phosphoric acid (SPA) catalyst and transalkylation of diisopropylbenzene and benzene using a zeolite catalyst.
Details: 300 kta United States-based plant | Q2 2024 | 107 pages | Issue E From $799 USD
The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Cumene from Benzene and RG Propylene (AlCl3 Catalyst)
It presents the economics of Cumene production process from benzene and refinery grade (RG) propylene in the United States. The process reviewed is an alkylation technology using an aluminum chloride (AlCl3) catalyst.
Details: 300 kta United States-based plant | Q2 2024 | 107 pages | Issue F From $799 USD
The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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