Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 40
ICC - Report ID: 040-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Cumene Production from Benzene and PG Propylene
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 040-A,040-B,040-C,040-D,040-E,040-F
ICC - Related Reports List: 036-C,183-C,230-B,230-A,036-D
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"2":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"3":{"1":{"time":"11","price":0},"2":{"time":"6","price":"599"}}},"unit":"d"}
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/040-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Cumene</b>. Cumene is an intermediate chemical for the production of phenol and acetone, two important petrochemicals widely used in several chemical industries. It is produced from benzene and propylene in the liquid phase over an acidic catalyst. </p> <h6>Raw Materials</h6> <p><b>Propylene</b>. Propylene, the main raw material consumed, is a colorless gas at room temperature. It is a low-boiling, flammable, and highly volatile gas, with molecular formula C3H6. Propylene reacts vigorously with oxidizing materials. It may be mildly irritating to the nose, throat, and respiratory tract; propylene has low acute toxicity from inhalation. PG Propylene has been mainly produced as ethylene manufacturing co-product (via steam cracking of paraffinic hydrocarbons) and by-product of petroleum refining (separation from refinery gas). Most recently, amid a tight propylene market, new and novel lower-cost chemical processes for on-purpose propylene production have emerged.</p> <b>Benzene</b>. Benzene (C6H6) is a flammable and volatile liquid. As the most simple aromatic hydrocarbon, it is used as an intermediate to produce many important chemicals, such as styrene (raw material for polystyrene and synthetic rubber), cyclohexane (used in nylon production), alkylbenzenes (used in detergent industry), aniline (used to produce dyes and polyurethanes), and chlorobenzenes. Also, benzene is used to produce pharmaceuticals, specialty chemicals, plastics, and pesticides. It occurs naturally in crude oil and coal tar. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/040-A.jpg
ICC - Short Description: This report presents the economics of Cumene production through the alkylation of benzene with polymer grade (PG) propylene over an acid catalyst. The economic assessment assumes a plant located in the United States.
ICC - Main Product: Cumene
ICC - Plant Capacity: 250.00
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Cumene Production from Benzene and PG Propylene

Cumene Production Costs Report | Issue A | Q2 2024

Production Cost Report

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Report Details
250 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 250 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Cumene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Cumene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Cumene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Cumene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Cumene Production Cost Reports

Cumene Production from Benzene and PG Propylene

This report presents the economics of Cumene production through the alkylation of benzene with polymer grade (PG) propylene over an acid catalyst. The economic assessment assumes a plant located in the United States.

Details: 250 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Cumene from Benzene and RG Propylene (Zeolite Catalyst)

This feasibility study reviews Cumene production from benzene and refinery grade (RG) propylene via an alkylation process, which is carried out using a zeolite catalyst. The economic assessment assumes a plant located in the United States.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Cumene Production from Benzene and CG Propylene

This feasibility study reviews Cumene production from benzene and chemical grade (CG) propylene via an alkylation process, which is carried out using a zeolite catalyst. The economic assessment assumes a plant located in the United States.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Cumene from Benzene and RG Propylene (SPA Catalyst)

This study presents the economics of a typical Cumene production process from benzene and refinery grade (RG) propylene via alkylation using a solid phosphoric acid (SPA) catalyst. The analysis is based on a plant constructed in the United States.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Cumene from Benzene and RG Propylene (Additional Transalkylation)

This study reviews Cumene production from benzene and refinery grade (RG) propylene in the USA. This study examines a process that involves alkylation of benzene with propylene using a solid phosphoric acid (SPA) catalyst and transalkylation of diisopropylbenzene and benzene using a zeolite catalyst.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $799 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Cumene from Benzene and RG Propylene (AlCl3 Catalyst)

It presents the economics of Cumene production process from benzene and refinery grade (RG) propylene in the United States. The process reviewed is an alkylation technology using an aluminum chloride (AlCl3) catalyst.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $799 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Benzene Production from Pygas (Extractive Distillation Process)

This report examines the costs related to Benzene production from pyrolysis gasoline (pygas) in the United States using a typical extractive distillation process. Initially, pygas is fractionated into 3 hydrocarbon cuts. The C6s fraction is then fed to an extractive distillation system, using N-formylmorpholine (NFM) as solvent. to recover benzene.

Details: 250 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Benzene Production from Pygas (Hydrodealkylation Process)

This analysis presents the economics of Benzene production from pyrolysis gasoline (pygas) in the United States using a typical hydrodealkylation process. Initially, pygas is fractionated into 3 hydrocarbon cuts. The C6-C8 fraction is then directed to the hydrodealkylation step, in which the aromatics content in the process stream are converted into benzene

Details: 250 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Oxide Production from Propylene and Cumene

This report analyses the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene and cumene in the United States, similar to Sumitomo process. In the process under analysis, cumene is oxidized to cumene hydroperoxide, which in then reacted with propylene to yield PO.

Details: 450 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $1,199 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Production from Ethylene and Butenes

This report presents the economics of Polymer Grade (PG) Propylene production from ethylene and raffinate-2. The process under analysis consists in a metathesis process similar to Lummus Technology's Olefins Conversion Technology (OCT). The economic analysis performed assumes a plant located in the United States.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Production from Propane (Moving-Bed Reactor)

This study presents the economics of Polymer Grade (PG) Propylene production from propane. The process consists in the dehydrogenation of propane, carried out in a moving-bed reactor, similar to UOP Oleflex. The economic analysis performed assumes a plant located in the United States.

Details: 550 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 550 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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