Propylene Glycol from Propylene Oxide
Propylene Glycol Production Costs Report | Issue D | Q3 2024
| Report Details |
| 200 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 200 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report analyses the economics of Propylene Glycol production from propylene oxide in the United States, via a typical hydration process. In this analysis, propylene oxide is hydrolyzed to propylene glycol. Dipropylene glycol is produced as by-product.
The report provides a comprehensive study of Propylene Glycol production and related Propylene Glycol production cost, covering three key aspects: a complete description of the Propylene Glycol production process examined; an in-depth analysis of the related Propylene Glycol plant capital cost (Capex); and an evaluation of the respective Propylene Glycol plant operating costs (Opex).
The Propylene Glycol production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Propylene Glycol plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Propylene Glycol plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises 3 major sections: (1) Hydration; (2) Dewatering; and (3) Glycol Separation.
Hydration. Propylene Oxide (PO) is combined with process water and water condensed from downstream. The stream is heated and fed to a tubular reactor, where all PO is converted to Monopropylene Glycol as main product and Dipropylene Glycol (DPG) as by-product. Tripropylene glycol (TPG) and heavier glycols are also formed The process is carried out without catalyst and with excess of water, in order to achieve a higher selectivity to propylene glycol.
Dewatering. Excess of water is removed from reactor outlet by means of a multi-stage evaporator and a distillation column. It is recycled to the Hydration Reactor. A small purge is taken so as to prevent impurities buildup.
Glycol Separation. In a purification column, high-purity industrial grade propylene glycol is recovered as overhead stream. The bottom stream, composed mainly of DPG, is fed to the DPG Column, which further separates DPG from minor amounts of heavy glycols.
Up-to-date PDF Report
Professional report based on Q3 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Compact
$799 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Pages | Tables | Images
Read-only Online PDF Format
Updated with Q3 2024 Data
DETAILED
$1,599 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
Downloadable PDF Format
Updated with Q3 2024 Data
PREMIUM
MOST POPULAR
$2,699 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
Pages | Tables | Images
Print-enabled PDF Format Add-on
Updated with Q3 2024 Data
Share with Co-workers
Technical Support via Email
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Propylene Glycol production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Propylene Glycol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Propylene Glycol production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Propylene Glycol plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Propylene Glycol Production Cost Reports
Propylene Glycol Production from Glycerol (Vapor-Phase Process)
This report presents the economics of Propylene Glycol production from glycerol in the United States. The process presented occurs in vapor-phase, similarly to Davy Technologies process.
Details: 120 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Propylene Glycol Production from Glycerol (Liquid-Phase Process)
This study presents the economics of Propylene Glycol production from glycerol using a liquid-phase process similar to Suppes process in the United States. In this process, glycerol is submitted to hydrogenation, yielding propylene glycol.
Details: 120 kta United States-based plant | Q3 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Propylene Oxide Production from Propylene and Chlorine
This report presents the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene and chlorine in the United States. In the process under analysis, propylene and chlorine react, yielding chlorohydrin intermediate, which is then dehydrochlorinated to produce PO. Dichloropropane is generated as by-product.
Details: 450 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Propylene Oxide Production from Propylene and Ethylbenzene
This study presents the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene and ethylbenzene in the United States. In the process under analysis, ethylbenzene is oxidized to ethylbenzene hydroperoxide, which then reacts with propylene to yield PO. Styrene is generated as by-product in the process.
Details: 450 kta United States-based plant | Q3 2024 | 107 pages | Issue B From $1,199 USD
The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Isophthalic Unsaturated Polyester Production
This report presents the economics of Isophthalic Unsaturated Polyester production from maleic anhydride, isophthalic acid, propylene glycol and styrene using a two-stage batch process located in the United States. In the first stage, the glycol and isophthalic acid react to produce a cleat melt. Maleic anhydride is added subsequently and the resin is completed.
Details: 70 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $999 USD
The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Orthophthalic Unsaturated Polyester Production
This report presents the economics of Orthophthalic Unsaturated Polyester production from phthalic and maleic anhydrides, monoethylene glycol, diethyelene glycol, propylene glycol and styrene using a typical batch process. The economic analysis is based on a plant located in the United States.
Details: 70 kta United States-based plant | Q3 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
+800 Reports Developed, Targeting +250 Commodities
Best-in-Class Reports
Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports