Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 246
ICC - Report ID: 246-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Hydrogen Production from Natural Gas (Steam Reforming)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 15
ICC - Volume Reports List: 246-B,246-C,246-D,246-E,246-F,246-G
ICC - Related Reports List: 002-C,115-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: MM Nm3 per year
ICC - Plant Capacity Unit Short Name: MM Nm3/y
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/246-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Hydrogen</b>. The hydrogen molecule, H2, is the normal state of pure hydrogen, even though hydrogen can be found in its atomic form under specific conditions. It is a very stable molecule, not usually reactive under normal conditions. Essentially, molecular hydrogen is produced industrially by three different methods: hydrocarbons steam reforming, hydrocarbons partial oxidation and water electrolysis. Hydrogen can also be obtained as a by-product recovered in processes such as the manufacture of styrene from ethylbenzene.</p> <h6>Raw Materials</h6> <p><b>Chemicals</b>. </p> <b>Natural Gas</b>. Natural gas is a naturally occurring mixture of hydrocarbon found in porous subsurface geologic formations. It is composed mainly of methane, but also contains varying amounts of higher hydrocarbons such as ethane, propane, and butane. Additionally, natural gas may also include non-hydrocarbon components considered impurities such as nitrogen, carbon dioxide, and hydrogen sulfide. Natural gas is primarily used as a source of heat energy for residential, commercial, and industrial applications. It may also be used in the production of important chemicals such as ammonia, methanol, and hydrogen. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/246-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises two major sections: (1) Steam reforming; and (2) Hydrogen purification.</p><p>Steam reforming. First, natural gas passes through a desulfurization step with recycled Hydrogen for removal of organic sulfur compounds that poison the catalysts used in the reaction downstream. The desulfurized gas is mixed with steam generated through heat integrations and fed to the Pre-Reformer, where higher hydrocarbons found in the feed gas are converted into a methane-rich gas and hydrogen. This step prevents catalysts employed downstream from having its activity decreased by the presence of higher hydrocarbons. This pre-reformed gas is fed to the Steam-Reformer. There, methane is converted to syngas in a steam reforming, where methane reacts with steam in the presence of a nickel-based catalyst, generating CO and Hydrogen.</p><p>Hydrogen purification. The outlet from the steam reformer is then fed to a shift converter, where carbon monoxide is reacted with steam, producing carbon dioxide and additional Hydrogen. The shifted gas is then cooled to near ambient temperature, and its residual water condenses and is removed in a knockout drum. Finally, the Hydrogen is purified from carbon dioxide and other impurities by means of a pressure swing adsorption (PSA) system. A small portion of the pure Hydrogen from the PSA is compressed and recycled to the Desulfurization area upstream. The remaining Hydrogen is finally directed to the downstream consumers plants via pipeline.</p>
ICC - Short Description: This report provides an economic analysis of Hydrogen production from natural gas in the United States using a steam reforming process. Initially, methane present in natural gas is cracked with steam generating syngas. Then, the carbon monoxide from syngas is reacted with steam, producing carbon dioxide and additional hydrogen.
ICC - Main Product: Hydrogen
ICC - Plant Capacity: 1000.00
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Hydrogen Production from Natural Gas (Steam Reforming)

Hydrogen Production Costs Report | Issue A | Q2 2024

Production Cost Report

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1,000 MM Nm3/y United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 1,000 MM Nm3/y (MM Nm3 per year) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Hydrogen production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Hydrogen process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Hydrogen production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Hydrogen plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Details: 9,000 MM Nm3/y United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $999 USD

The cost analyses presented in this report target a 9,000 MM Nm3/y (MM Nm3 per year per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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