Phenol Production from Toluene
Phenol Production Costs Report | Issue D | Q3 2024
Report Details |
50 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This study reviews the economics of a process producing Phenol from toluene. Initially, toluene is oxidized to benzoic acid intermediate in liquid phase, which is then converted to Phenol in the liquid phase in the presence of cupric and magnesium benzoates. The economic analysis presented assumes a plant constructed in the United States.
The report provides a comprehensive study of Phenol production and related Phenol production cost, covering three key aspects: a complete description of the Phenol production process examined; an in-depth analysis of the related Phenol plant capital cost (Capex); and an evaluation of the respective Phenol plant operating costs (Opex).
The Phenol production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Phenol plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Phenol plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview

Product
Phenol. Phenol is an aromatic compound primarily used in the production of phenolic resins and bisphenol-A (BPA), which is a precursor for polycarbonate plastics and epoxy resins. It is also used in herbicides, pharmaceuticals, and adhesives. Phenol is produced from cumene via the cumene hydroperoxide process and is stored as a crystalline solid or liquid. Its high reactivity with formaldehyde in resin formation makes it critical in producing durable materials for construction and electronics.
Raw Material
Toluene. Toluene (also known as Methylbenzene) is an aromatic hydrocarbon mainly used as an industrial feedstock and as solvent. A significant part of toluene production is blended directly into gasoline pools. Other major use of this chemical is in the manufacture of the more valuable benzene, through hydrodealkylation. Most of toluene is produced via catalytic reforming of refinery streams (C6–C9 naphthas), along with benzene, xylenes, and C9-aromatics.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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$1,999 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Updated with Q3 2024 Data
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Phenol production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Phenol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Phenol production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Phenol plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Phenol Production Cost Reports
Phenol Production from Benzene and Hydrogen Peroxide
This study presents the economics of Phenol production from benzene and hydrogen peroxide in the United States using a process similar to the one proposed by the Council of Scientific and Industrial Research. In this process, benzene is directly oxidized with hydrogen peroxide to Phenol, using a vanadyl pyrophosphate catalyst.
Details: 50 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $999 USD
The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Phenol Production from Cumene
This report presents a feasibility analysis of Phenol production from cumene in the United States using a typical hydroperoxidation process. In this process, cumene is oxidized with air to cumene hydroperoxide, which is then cleft to produce Phenol and acetone.
Details: 200 kta United States-based plant | Q3 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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