Production Cost Report
ICC - Volume: 138
ICC - Volume Reports List: 138-F,138-A,138-B,138-C,138-D,138-E,138-G
ICC - Main Product: Hydrochloric Acid

Hydrochloric Acid Production Cost | Q4 2024

Updated Reports Examining Hydrochloric Acid Manufacturing Costs

Intratec offers professional, easy-to-understand reports examining Hydrochloric Acid production costs. Each Intratec Commodity Production Cost report listed below is a comprehensive study of a specific Hydrochloric Acid production process and related Hydrochloric Acid production costs, covering three key aspects:

  • A complete description of the Hydrochloric Acid production process examined
  • An in-depth analysis of the related Hydrochloric Acid plant capital cost (Capex)
  • An evaluation of the respective Hydrochloric Acid plant operating costs (Opex)

All reports are based on the most recent economic data available (Q4 2024).

Hydrogen Chloride Production from Hydrogen and Chlorine

This study analysis the economics of Anhydrous Hydrogen Chloride (HCl) production from hydrogen and chlorine in the United States. The process examined is a typical synthesis of Hydrogen Chloride via the direct reaction of the elements.

Details: 25 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrochloric Acid from NaCl and Sulfuric Acid (Reactor Furnace)

This report presents the economics of Hydrochloric Acid production from sodium chloride and sulfuric acid in the USA through a typical Mannheim process in which the reaction occurs in a reactor furnace. Initially, sulfuric acid reacts with sodium chloride producing hydrogen chloride and sodium sulfate, a by-product. Subsequently, the gas is absorbed in water and Hydrochloric Acid is obtained as the final product.

Details: 15 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 15 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrochloric Acid from NaCl and Sulfuric Acid (Fluidized Bed Reactor)

This report presents the economics of Hydrochloric Acid (HCl) production from sodium chloride and sulfuric acid in the United States . In this process, sulfuric acid reacts with sodium chloride in a fluidized bed reactor, forming hydrogen chloride and sodium sulfate, a by-product. Subsequently, the gas is absorbed in water and Hydrochloric Acid is obtained as the final product.

Details: 15 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 15 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrochloric Acid Production from Sodium Chloride and Sulfur

Feasibility analysis of a typical Hargreaves process for Hydrochloric Acid production from sodium chloride and sulfur in the USA. In this process, first sulfur is subjected to an oxidation reaction producing sulfur dioxide. Sulfur dioxide and sodium chloride are then heated up to the point in which they start a spontaneous and exothermic reaction that produces hydrogen chloride, which is subsequently absorbed in water to produce Hydrochloric Acid as the final product. Sodium sulfate is generated as a by-product.

Details: 15 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 15 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrogen Chloride Production from Polyvinyl Chloride Waste

This study approaches the economics of gaseous Hydrogen Chloride (HCl) production from polyvinyl chloride (PVC) waste in the United States. The process under analysis is a pyrolysis conducted in two continuous reactors. Initially, HCl and chlorinated hydrocarbons (Cl-HCs) are removed from the plastic in the first reactor and HCl is purified. The plastic is then sent to a second reactor to finish pyrolysis and, finally, the pyrolysis gases are directed to distillation to produce benzene and fuel oil as by-products

Details: 2 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue E   From $999 USD

The cost analyses presented in this report target a 2 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrochloric Acid Production from Hydrogen and Chlorine

This study analysis the economics of Hydrochloric Acid (HCl) production from hydrogen and chlorine in the United States. The process examined is a typical synthesis of Hydrogen Chloride via the direct reaction of the elements. In this process, hydrogen and chlorine, undergo a direct reaction forming hydrogen chloride, which is subsequently passed through an absorber to produce a 35 wt% hydrochloric acid as final product.

Details: 60 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue F   From $799 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrochloric Acid from Sodium Chloride (Sodium Hydroxide as Co-Product)

This report presents the economics of Hydrochloric Acid production via an integrated plant comprising: 1) a typical chlor-alkali electrolysis process using membrane cells; and 2) the production of Hydrochloric Acid from hydrogen and chlorine. A 35 wt% Hydrochloric Acid solution is obtained as the final product and 50 wt% caustic soda is obtained as co-product in this process. The analysis is based on plant located in the United States.

Details: 170 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue G   From $1,199 USD

The cost analyses presented in this report target a 170 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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