Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: D
ICC - Volume: 138
ICC - Report ID: 138-D
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Hydrochloric Acid Production from Sodium Chloride and Sulfur
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 138-F,138-A,138-B,138-C,138-E,138-G
ICC - Related Reports List: 111-A,110-B,089-A,355-A
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/138-D.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Hydrochloric Acid</b>. Hydrogen Chloride (a.k.a. HCl, Hydrochloric Acid, Muriatic Acid) is a hydrogen halide and one of the most important basic industrial chemicals. It is a colorless gas, which forms white fumes upon contact with atmospheric water. Due to the high electronegativity of the chlorine atom, this molecule has a large dipole moment and is very soluble in water and other polar solvents. Its solutions with water receive the name "Hydrochloric Acid", a strong acid with corrosive properties. Production of Hydrogen Chloride follows the chlor-alkali electrolytic process, where brine is electrolyzed producing chlorine gas and hydrogen gas. These gases are then combined in the presence of UV light, resulting in HCl.</p> <p><b>Sodium Sulfate</b>. Sodium sulfate is an inorganic compound used in detergents, paper manufacturing, and glass production. It acts as a filler in powdered detergents and as a fining agent to remove air bubbles from molten glass. Sodium sulfate is obtained from natural deposits or as a byproduct of chemical processes, and it is stored as a white crystalline solid. Additionally, it serves in textile dyeing to promote even color distribution on fibers.</p> <h6>Raw Materials</h6> <p><b>Sodium Chloride</b>. Sodium chloride (NaCl) is the salt naturally occurring in sea water. Sodium chloride (as aqueous solution, i.e., brine or solid) is widely used in the chemical industry as a feedstock for the production of chlorine, sodium hydroxide, and other sodium-based compounds through electrolysis.</p> <b>Sulfur</b>. Sulfur is an abundant, multivalent non-metal of great importance in the chemical industry. It is a key raw material, mainly used in the form of Sulfuric Acid and sulfur dioxide. In its elemental form, sulfur is used in the production of carbon disulfide, rubber, pesticides, pharmaceuticals, and cosmetics. Elemental sulfur can be produced from a variety of sources, and through a number of different techniques. It is frequently obtained as by-product from petroleum refining, natural gas processing and coking plants, for instance.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/138-D.jpg
ICC - Short Description: Feasibility analysis of a typical Hargreaves process for Hydrochloric Acid production from sodium chloride and sulfur in the USA. In this process, first sulfur is subjected to an oxidation reaction producing sulfur dioxide. Sulfur dioxide and sodium chloride are then heated up to the point in which they start a spontaneous and exothermic reaction that produces hydrogen chloride, which is subsequently absorbed in water to produce Hydrochloric Acid as the final product. Sodium sulfate is generated as a by-product.
ICC - Main Product: Hydrochloric Acid
ICC - Plant Capacity: 15.00
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Hydrochloric Acid Production from Sodium Chloride and Sulfur

Hydrochloric Acid Production Costs Report | Issue D | Q3 2024

Production Cost Report

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15 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 15 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

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Production Costs Datasheet

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Production Process Information

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Hydrochloric Acid production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Hydrochloric Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Hydrochloric Acid production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Hydrochloric Acid plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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This study approaches the economics of gaseous Hydrogen Chloride (HCl) production from polyvinyl chloride (PVC) waste in the United States. The process under analysis is a pyrolysis conducted in two continuous reactors. Initially, HCl and chlorinated hydrocarbons (Cl-HCs) are removed from the plastic in the first reactor and HCl is purified. The plastic is then sent to a second reactor to finish pyrolysis and, finally, the pyrolysis gases are directed to distillation to produce benzene and fuel oil as by-products

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Hydrochloric Acid from Sodium Chloride (Sodium Hydroxide as Co-Product)

This report presents the economics of Hydrochloric Acid production via an integrated plant comprising: 1) a typical chlor-alkali electrolysis process using membrane cells; and 2) the production of Hydrochloric Acid from hydrogen and chlorine. A 35 wt% Hydrochloric Acid solution is obtained as the final product and 50 wt% caustic soda is obtained as co-product in this process. The analysis is based on plant located in the United States.

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Sulfuric Acid from Sulfur (Double-Contact Process)

This report presents the economics of Sulfuric Acid production from sulfur in the United States. In this process, sulfur is burned to form sulfor dioxide, which is then converted to sulfur trioxide. Sulfor trioxide is converted to sulfuric acid by double-contact double absorption (DC/DA) with a high concentration sulfuric acid solution in water.

Details: 1,480 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

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The cost analyses presented in this report target a 600 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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This study presents the economics of Chlorine production from sodium chloride via a membrane process plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a membrane cell, producing Chlorine, sodium hydroxide and hydrogen.

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The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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