Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: C
ICC - Volume: 138
ICC - Report ID: 138-C
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Hydrochloric Acid from NaCl and Sulfuric Acid (Fluidized Bed Reactor)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 138-F,138-A,138-B,138-D,138-E,138-G
ICC - Related Reports List: 089-F,089-B
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/138-C.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Hydrochloric Acid</b>. Hydrogen Chloride (a.k.a. HCl, Hydrochloric Acid, Muriatic Acid) is a hydrogen halide and one of the most important basic industrial chemicals. It is a colorless gas, which forms white fumes upon contact with atmospheric water. Due to the high electronegativity of the chlorine atom, this molecule has a large dipole moment and is very soluble in water and other polar solvents. Its solutions with water receive the name "Hydrochloric Acid", a strong acid with corrosive properties. Production of Hydrogen Chloride follows the chlor-alkali electrolytic process, where brine is electrolyzed producing chlorine gas and hydrogen gas. These gases are then combined in the presence of UV light, resulting in HCl.</p> <h6>Raw Materials</h6> <p><b>Sodium Chloride</b>. Sodium chloride (NaCl) is the salt naturally occurring in sea water. Sodium chloride (as aqueous solution, i.e., brine or solid) is widely used in the chemical industry as a feedstock for the production of chlorine, sodium hydroxide, and other sodium-based compounds through electrolysis.</p> <b>Sulfuric Acid</b>. Sulfuric acid is one of the most widely used industrial chemicals, serving as a key component in fertilizer production, mineral processing, and chemical manufacturing. It is also used in the refining of petroleum and metal ores. Sulfuric acid is produced via the contact process, where sulfur dioxide is oxidized and absorbed in water. It is stored as a liquid and is crucial for processes like phosphate fertilizer production and in lead-acid batteries.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/138-C.jpg
ICC - Short Description: This report presents the economics of Hydrochloric Acid (HCl) production from sodium chloride and sulfuric acid in the United States . In this process, sulfuric acid reacts with sodium chloride in a fluidized bed reactor, forming hydrogen chloride and sodium sulfate, a by-product. Subsequently, the gas is absorbed in water and Hydrochloric Acid is obtained as the final product.
ICC - Main Product: Hydrochloric Acid
ICC - Plant Capacity: 15.00
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ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Hydrochloric Acid from NaCl and Sulfuric Acid (Fluidized Bed Reactor)

Hydrochloric Acid Production Costs Report | Issue C | Q2 2024

Production Cost Report

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Report Details
15 kta United States-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 15 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

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Production Costs Datasheet

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Production Process Information

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Hydrochloric Acid production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Hydrochloric Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Hydrochloric Acid production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Hydrochloric Acid plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Hydrochloric Acid Production Cost Reports

Hydrogen Chloride Production from Polyvinyl Chloride Waste

This study approaches the economics of gaseous Hydrogen Chloride (HCl) production from polyvinyl chloride (PVC) waste in the United States. The process under analysis is a pyrolysis conducted in two continuous reactors. Initially, HCl and chlorinated hydrocarbons (Cl-HCs) are removed from the plastic in the first reactor and HCl is purified. The plastic is then sent to a second reactor to finish pyrolysis and, finally, the pyrolysis gases are directed to distillation to produce benzene and fuel oil as by-products

Details: 2 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $999 USD

The cost analyses presented in this report target a 2 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrochloric Acid from Sodium Chloride (Sodium Hydroxide as Co-Product)

This report presents the economics of Hydrochloric Acid production via an integrated plant comprising: 1) a typical chlor-alkali electrolysis process using membrane cells; and 2) the production of Hydrochloric Acid from hydrogen and chlorine. A 35 wt% Hydrochloric Acid solution is obtained as the final product and 50 wt% caustic soda is obtained as co-product in this process. The analysis is based on plant located in the United States.

Details: 170 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $1,199 USD

The cost analyses presented in this report target a 170 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Sulfuric Acid from Sulfur (Single-Contact Process)

This report presents the economics of Sulfuric Acid production from sulfur in the United States. In this process, sulfur is burned to form sulfur dioxide, which is then converted to sulfur trioxide. This sulfur trioxide is converted to sulfuric acid by absorption with recirculating sulfuric acid solution in water in only one column.

Details: 1,480 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $999 USD

The cost analyses presented in this report target a 1,480 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Sulfuric Acid from Spent Acid (Wet Gas Sulfuric Acid Process)

This report presents the economics of spent sulfuric acid regeneration via wet sulfuric acid (WSA) process in the United States. In this process, spent acid is decomposed to form sulfur dioxide and water. The sulfur dioxide is oxidized to sulfur trioxide, which is then regenerated to sulfuric acid by vapor-phase reaction with water.

Details: 150 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $999 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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