Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 210
ICC - Report ID: 210-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Liquid and Solid Epoxy Resins Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 210-D,210-B,210-C,210-E
ICC - Related Reports List: 180-B,180-A,110-A,048-B,110-B,048-A
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"5","price":0},"2":{"time":"1","price":"299"}},"2":{"1":{"time":"5","price":0},"2":{"time":"1","price":"299"}},"3":{"1":{"time":"7","price":0},"2":{"time":"3","price":"299"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/210-A.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Epoxy Resin</b></p>, <p><b>Epoxy Resin</b></p> <h6>Raw Materials</h6> <p><b>Chemicals</b></p>, <p><b>Caustic Soda</b></p>, <p><b>Epichlorohydrin</b></p>, <p><b>BPA</b></p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/210-A.jpg
ICC - Process Schematic Text: <p>The process under analysis is divided into two main areas: (1) Liquid Epoxy Resin production; and (2) Solid Epoxy Resin production.</p><p>Liquid Epoxy Resin production. Bisphenol A and epichlorohydrin are mixed with caustic soda in stirred tank reactors where a caustic coupling reaction occurs yielding an intermediate. This compound along with more caustic soda, are fed to another set of stirred reactors, where a dehydrochlorination reaction occurs finally yielding a mixture of diglycidyl ether bisphenol A, the Liquid Epoxy Resin, and sodium chloride. The crude resin is dissolved in methyl isobutyl ketone (MIBK) and the formed salt precipitates. The mixture is centrifuged and the salt is separated and discarded. The liquid phase is then passed through an evaporator where the solvent is volatilized leaving pure Liquid Epoxy Resin that is partially sent for storage as a co-product and partially sent to the advancement reactor.</p><p>Solid Epoxy Resin production. The produced Liquid Resin, bisphenol A and catalyst are fed to stirred tank reactors, where the resin is further reacted in a chain-extension reaction that produces a viscous melt of high molecular weight resin. This melt is then cooled and packed as the Solid Epoxy Resin product.</p>
ICC - Short Description: This report presents the economics of Liquid and Solid Epoxy Resins production from epichlorohydrin and bisphenol A (BPA) considering a United States-based facility. In this process, epichlorohydrin and BPA are reacted in the presence of an aqueous sodium hydroxide solution to form Liquid Epoxy Resin. The resulting resin is purified and further reacted with BPA to produce the Solid Epoxy Resin. Part of the Liquid Epoxy Resin obtained is also sold as co-product.
ICC - Main Product: Epoxy Resins
ICC - Plant Capacity: 20.00
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ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Liquid and Solid Epoxy Resins Production

Epoxy Resins Production Costs Report | Issue A | Q3 2024

Production Cost Report

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20 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 20 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

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Production Costs Datasheet

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Production Process Information

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Epoxy Resins production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Epoxy Resins process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Epoxy Resins production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Epoxy Resins plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Epoxy Resins Production Cost Reports

Liquid Epoxy Resin Production

In this report, epichlorohydrin and bisphenol A (BPA) are used in the production of Liquid Epoxy Resin (LER) only. The economic analysis considers a plant located in the United States. Epichlorohydrin and BPA are reacted in the presence of an aqueous sodium hydroxide solution to form Liquid Epoxy Resin.

Details: 130 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 130 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Solid Epoxy Resin Production

This report presents a feasibility analysis of Solid Epoxy Resin (SER) production from liquid epoxy resin (LER) and bisphenol A (BPA) in the United States. This process consists of a chain-extension reaction of liquid epoxy resin with bisphenol A, often referred to as the advancement or fusion process.

Details: 35 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 35 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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BPA from Acetone and Phenol (Hydrogen Chloride Catalyst)

This report presents the economics of Bisphenol A (BPA) production in the United States via a condensation reaction of acetone with phenol catalyzed by hydrogen chloride.

Details: 30 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 30 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

BPA from Acetone and Phenol (Ion-Exchange Resin Catalyst)

This report presents a techno-economic analysis of Bisphenol A (BPA) production in the United States, via a process similar to Dow's QBIS technology. In this process, BPA is produced by the reaction of acetone with phenol catalyzed by a cation-exchange resin.

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Details: 600 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 600 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Epichlorohydrin Production from Allyl Chloride

This report presents a economic analysis of Epichlorohydrin production from allyl chloride and chlorine in the United States using a typical hypochlorination process. Initially, allyl chloride is reacted with hypochlorous acid, formed by chlorine dispersion in water. The glycerol dichlorohydrins generated are then treated with calcium hydroxide to promote epoxidation, yielding ECH.

Details: 75 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 75 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Epichlorohydrin from Propylene (Allyl Chloride Intermediate)

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