Valeraldehyde Production
Valeraldehyde Production Costs Report | Issue A | Q4 2024
| Report Details |
| 120 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 120 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report approaches a feasibility analysis of Valeraldehyde production from butenes and syngas. The process under analysis is a typical hydroformylation of butenes in the presence of a bisphosphite-modified rhodium catalyst. This report presents a cost analysis of a United States-based industrial plant.
The report provides a comprehensive study of Valeraldehyde production and related Valeraldehyde production cost, covering three key aspects: a complete description of the Valeraldehyde production process examined; an in-depth analysis of the related Valeraldehyde plant capital cost (Capex); and an evaluation of the respective Valeraldehyde plant operating costs (Opex).
The Valeraldehyde production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Valeraldehyde plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Valeraldehyde plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Valeraldehyde. Valeraldehyde is an organic compound used as a flavoring agent and as an intermediate in the production of plasticizers, rubber chemicals, and pharmaceuticals. Valeraldehyde is produced via the oxidation of pentanol and is stored as a liquid. Its reactivity and role in chemical synthesis make it valuable in various industrial processes.
Raw Materials
Butenes. Butene is a versatile olefin used primarily as a comonomer in the production of polyethylene and in the manufacturing of synthetic rubber. It is essential in enhancing the flexibility and toughness of plastic products, such as film and packaging materials. Butene is typically obtained from the refining of crude oil or the cracking of hydrocarbons. It is stored as a gas under pressure and can be transported via pipelines or as liquefied gas in specialized containers.
Syngas. Synthesis Gas is a gas mixture mainly composed of carbon monoxide (CO) and Hydrogen (H2). It is a raw material for the production of various products, such as methanol, hydrogen, carbon monoxide, dimethyl ether, oxo alcohols and many other chemicals. Syngas may be produced from both fossil sources (e.g. coal, petroleum or natural gas) and renewable materials, such as biomass or wood. Synthesis gas is produced industrially via different routes including steam methane reforming, partial oxidation, and dry reforming. Its composition can significantly vary from the production method used.
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Production Process Information
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Valeraldehyde production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Valeraldehyde process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Valeraldehyde production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Valeraldehyde plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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