Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 261
ICC - Report ID: 261-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Syngas Production from Natural Gas (Autothermal Reforming)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 261-F,261-B,261-C,261-D,261-E,261-G,261-H,261-I
ICC - Related Reports List: 027-G,002-D
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/261-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Syngas</b>. Synthesis Gas is a gas mixture mainly composed of carbon monoxide (CO) and Hydrogen (H2). It is a raw material for the production of various products, such as methanol, hydrogen, carbon monoxide, dimethyl ether, oxo alcohols and many other chemicals. Syngas may be produced from both fossil sources (e.g. coal, petroleum or natural gas) and renewable materials, such as biomass or wood. Synthesis gas is produced industrially via different routes including steam methane reforming, partial oxidation, and dry reforming. Its composition can significantly vary from the production method used. </p> <h6>Raw Materials</h6> <p><b>Chemicals</b>. </p> <b>Natural Gas</b>. Natural gas is a naturally occurring mixture of hydrocarbon found in porous subsurface geologic formations. It is composed mainly of methane, but also contains varying amounts of higher hydrocarbons such as ethane, propane, and butane. Additionally, natural gas may also include non-hydrocarbon components considered impurities such as nitrogen, carbon dioxide, and hydrogen sulfide. Natural gas is primarily used as a source of heat energy for residential, commercial, and industrial applications. It may also be used in the production of important chemicals such as ammonia, methanol, and hydrogen. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/261-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises two major sections: (1) Autothermal reforming; and (2) Syngas purification.</p><p>Autothermal reforming. First, natural gas passes through a desulfurization step for removal of organic sulfur compounds that poison the catalysts used in the reaction downstream. The desulfurized gas is then preheated and sent to the Pre-Reforming, where higher hydrocarbons found in the feed gas are converted into a methane-rich gas and hydrogen. This step prevents catalysts employed downstream from having its activity decreased by the presence of higher hydrocarbons. This pre-reformed gas is mixed with steam and carbon dioxide, and fed to an autothermal reformer. Inside the reactor, methane is converted to CO and hydrogen, using oxygen as the reforming agent.</p><p>Syngas purification. The autothermal reforming product is cooled - in order to condense the water present in the gas - and then fed to a column, where it is contacted countercurrently with a methyldiethanolamine (MDEA) solution that absorbs CO2. The overhead gas stream, free of CO2, is the Syngas product. The solution withdrawn as the column bottoms product is treated in a further column for solvent recovery (CO2 desorption). Part of the recovered CO2 is recycled to autothermal reforming, while the remainder is purged.</p>
ICC - Short Description: This report presents the economics of Syngas (Synthesis Gas) production from natural gas using a typical autothermal reforming process. In this process, methane present in natural gas is converted to syngas by steam and oxygen. The economic analysis is based on the construction of a plant located in the United States.
ICC - Main Product: Syngas
ICC - Plant Capacity: 1000.00
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Syngas Production from Natural Gas (Autothermal Reforming)

Syngas Production Costs Report | Issue A | Q3 2024

Production Cost Report

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1,000 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 1,000 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

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Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Syngas production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Syngas process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Syngas production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Syngas plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Syngas Production Cost Reports

Syngas Production from Natural Gas (Combined Reforming)

This report approaches the Syngas (Synthesis Gas) production from natural gas via a combined reforming process. In the steam reformer, the natural gas reacts with steam and, in the secondary (autothermal) reformer, it reacts with oxygen. The economic analysis provided assumes a plant constructed in the United States.

Details: 2,500 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 2,500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Coal (H2/CO Ratio of 2)

This report approaches the construction of a plant producing Syngas in China via a coal gasification process. The final product obtained in the process under analysis is Syngas with a H2/CO ratio of 2.

Details: 1,000 kta China-based plant   |   Q3 2024   |   107 pages   |   Issue H   From $799 USD

The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) China-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Details: 450 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Details: 100 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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