Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 175
ICC - Report ID: 175-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Butenes Production from Ethylene
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 175-B,175-C,175-D,175-E,175-F,175-G,175-H
ICC - Related Reports List: 172-A,198-K,365-A,172-B
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"2":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"3":{"1":{"time":"11","price":0},"2":{"time":"6","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/175-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Butenes</b>. Butene is a versatile olefin used primarily as a comonomer in the production of polyethylene and in the manufacturing of synthetic rubber. It is essential in enhancing the flexibility and toughness of plastic products, such as film and packaging materials. Butene is typically obtained from the refining of crude oil or the cracking of hydrocarbons. It is stored as a gas under pressure and can be transported via pipelines or as liquefied gas in specialized containers.</p> <h6>Raw Material</h6> <p><b>Ethylene</b>. Ethylene is known as a key building block for the petrochemical industry, being one of the largest-volume petrochemical produced worldwide. It is widely used as chemical intermediate in the production of several end products, including plastics, resins and fibers. Ethylene is largely produced by thermal cracking of petroleum-based feedstocks, in the presence of steam. It is stored in a liquid state under high pressure or at low temperatures. However, ethylene is, most of times, directly supplied to its consumers.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/175-A.jpg
ICC - Short Description: This report presents the economics of Butenes production from ethylene using a dimerization process similar to Lummus process. In the process under analysis, gasoline and fuel oil are generated as by-products. The economic analysis assumes a plant constructed in the United States.
ICC - Main Product: Butene
ICC - Plant Capacity: 200.00
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Butenes Production from Ethylene

Butene Production Costs Report | Issue A | Q3 2024

Production Cost Report

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Report Details
200 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 200 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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 Downloadable PDF Format

 Updated with Q3 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Butene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Butene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Butene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Butene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Butene Production Cost Reports

1-Butene from Raffinate-2 (Hydrogenation Followed by Fractionation)

This feasibility study concers 1-Butene production from raffinate-2. In this study, raffinate-2 is first subjected to a hydrogenation step before fractionation. Raffinate-3 is generated as by-product. The economic analysis is also based on a plant located in the United States.

Details: 120 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue F   From $799 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

1-Butene from Raffinate-2 (Fractionation Followed by Isomerization)

In the process reviewed in this report, raffinate-2 is sent to a fractionation step and further subjected to an isomerization step to produce 1-Butene. The economic analysis is based on a plant located in the United States.

Details: 120 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Ethylene Production from Naphtha (Low Severity Steam Cracking)

This report presents the economics of a naphtha-based steam cracker, equipped with an electricity cogeneration unit. In this process, naphtha is thermally cracked at low severity conditions, maximizing propylene to Ethylene ratio. The analysis is based on a plant located in Germany.

Details: 800 kta Germany-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 800 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ethylene Production from Ethane

This report presents the economics of Polymer Grade (PG) Ethylene production from ethane in the United States. In the process under analysis, ethane is thermally cracked in pyrolysis furnaces through the use of steam, yielding Ethylene. A hydrogen-rich gas is generated as by-product.

Details: 1,200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 1,200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Bimodal HDPE from Ethylene and 1-Butene (Similar to Spherilene)

This report analyses the economics of Bimodal High Density Polyethylene (HDPE) production from polymer grade (PG) ethylene and 1-butene in the United States, using a gas-phase process similar to LyondellBasell Spherilene. In this process, ethylene and 1-butene are copolymerized using two fluidized-bed reactors in series.

Details: 450 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue K   From $799 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Valeraldehyde Production

This report approaches a feasibility analysis of Valeraldehyde production from butenes and syngas. The process under analysis is a typical hydroformylation of butenes in the presence of a bisphosphite-modified rhodium catalyst. This report presents a cost analysis of a United States-based industrial plant.

Details: 120 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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