Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 59
ICC - Report ID: 059-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Toluene Diisocyanate Production from DNT, CO and Methanol
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 059-A,059-B,059-C,059-D,059-E,059-F,059-G,059-H
ICC - Related Reports List: 001-D,268-A,288-C,001-F
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"1199","2":"1199","3":"1199"},"2":{"1":"1999","2":"1999","3":"1999"},"3":{"1":"3399","2":"3399","3":"3399"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/059-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>TDI</b>. TDI (Toluene Diisocyanate) is a critical raw material for producing flexible polyurethane foams, which are used in furniture, mattresses, and automotive seating. It is also used in coatings and adhesives. TDI is produced through the nitration of toluene followed by phosgenation. It is stored as a liquid and is highly reactive, requiring careful handling due to its toxicity and sensitivity to moisture.</p> <h6>Raw Materials</h6> <p><b>Dinitrotoluene</b>. Dinitrotoluene is an intermediate chemical used in the production of toluene diisocyanate (TDI) and explosives. It is a key component in polyurethane foam production and in making dyes and plasticizers. Dinitrotoluene is produced by nitrating toluene with nitric acid and sulfuric acid, and it is stored as a yellow crystalline solid. Its application in both the explosive and polyurethane industries illustrates its diverse industrial significance.</p> <b>Methanol</b>. Methanol is a simple alcohol used as a solvent, antifreeze, and a feedstock for producing formaldehyde, acetic acid, and methyl tert-butyl ether (MTBE). It is also an alternative fuel in various energy applications. Methanol is produced from synthesis gas and is stored as a liquid. In addition to its widespread use in chemicals and fuels, methanol is increasingly used in the production of biodiesel and fuel cells, highlighting its role in renewable energy technologies.</p> <b>Carbon Monoxide</b>. Like hydrogen, carbon monoxide is produced industrially from syngas, but it is recovered via cryogenic distillation. Carbon monoxide is used in the chemical industries for the synthesis of several compounds, like acetic acid, polycarbonates, polyketones; and also in the metallurgical industry for the creation of reducing atmospheres.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/059-B.jpg
ICC - Short Description: This report presents the economics of Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT) in the United States. The process examined is a typical reductive carbonylation. DNT initially is reacted with carbon monoxide and methanol to form toluene dimethylcarbamate, which is then thermally decomposed to produce TDI.
ICC - Main Product: Toluene Diisocyanate
ICC - Plant Capacity: 180.00
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ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
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Toluene Diisocyanate Production from DNT, CO and Methanol

Toluene Diisocyanate Production Costs Report | Issue B | Q2 2024

Production Cost Report

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180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 180 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

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Production Process Information

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Toluene Diisocyanate production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Toluene Diisocyanate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Toluene Diisocyanate production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Toluene Diisocyanate plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Toluene Diisocyanate Production Cost Reports

Toluene Diisocyanate Production from DNT and Phosgene

This study reviews the costs associated with Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT) and phosgene in the United States. Initially, DNT is hydrogenated to toluenediamine (TDA). Then, TDA reacts with phosgene in liquid phase to produce TDI.

Details: 180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $1,199 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate Production from DNT, CO and Methanol

This report presents the economics of Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT) in the United States. The process examined is a typical reductive carbonylation. DNT initially is reacted with carbon monoxide and methanol to form toluene dimethylcarbamate, which is then thermally decomposed to produce TDI.

Details: 180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from DNT and Cl2 (Liquid-Phase Phosgenation)

This study presents the costs associated with Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT) and chlorine in the United States. Initially, DNT is hydrogenated to toluenediamine (TDA), which is reacted with phosgene in liquid phase to produce TDI. The phosgene used in this process is generated from chlorine and carbon monoxide in an on-site unit.

Details: 180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $1,199 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from Toluene (Liquid-Phase Phosgenation)

This report presents the economics of a typical liquid-phase phosgenation process for Toluene Diisocyanate (TDI) production from toluene and chlorine in the USA. Initially, toluene is submitted to a dinitration to produce dinitrotoluene (DNT), which is then hydrogenated to toluenediamine (TDA). This TDA is reacted with phosgene in liquid phase to yield TDI product. The phosgene used is generated from chlorine in an on-site unit.

Details: 220 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $1,499 USD

The cost analyses presented in this report target a 220 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from DNT and Cl2 (Gas-Phase Phosgenation)

This report shows a techno-economic analysis about Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT) and chlorine in the United States. The process examined in this report is similar to the Bayer gas-phase phosgenation (GPP) technology. DNT is hydrogenated to toluenediamine (TDA), which then reacts with phosgene in gas phase to produce TDI. The phosgene used in generated from chlorine.

Details: 180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $1,199 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from Toluene (Gas-Phase Phosgenation)

This report presents the economics of TDI production from toluene and chlorine via a process similar to the Bayer Gas-Phase Phosgenation (GPP) technology in the United States. Initially, toluene is dinitrated to dinitrotoluene (DNT). Then, DNT is hydrogenated to toluenediamine (TDA). Finally, TDA reacts with phosgene in gas phase to produce TDI. The phosgene used is generated from chlorine in an on-site unit.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $1,499 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from Toluene (Reductive Carbonylation)

This report presents the economics of Toluene Diisocyanate (TDI) production from toluene in the United States. The process examined is a typical reductive carbonylation. Initially, dinitrotoluene (DNT) is produced via toluene dinitration, which is then reacted with carbon monoxide and methanol to form toluene dimethylcarbamate. This intermediate is thermally decomposed to produce TDI.

Details: 220 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $1,199 USD

The cost analyses presented in this report target a 220 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from Toluene (Oxidative Carbonylation)

This feasibility study presents the costs associated with TDI production from toluene in the United States. The process examined is similar to Enichem's oxidative carbonylation process. In this process, DNT is hydrogenated to toluenediamine (TDA). Then, TDA reacts with dimethyl carbonate (DMC) to produce a urethane intermediate that is finally cracked to produce TDI.

Details: 180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue H   From $1,499 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Methanol Production from Naphtha

This report presents an economic analysis of Methanol production from naphtha in the United States. In this process, naphtha undergoes partial oxidation producing syngas, which is then converted to Methanol.

Details: 1,700 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $1,199 USD

The cost analyses presented in this report target a 1,700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Refuse-Derived Fuels

This report provides the economics of Methanol from refuse-derived fuels (RdF) for a waste-to-methanol (WtM) process in the United States. In this process, RdF is first gasified to syngas, which is then converted to Methanol.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $1,199 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dinitrotoluene Production

This feasibility study provides an economic analysis of Dinitrotoluene (DNT) production from toluene and nitric acid in the United States via a two-step nitration process. Initially, nitric and sulfuric acids are reacted with toluene to form mononitrotoluene, which is further nitrated to produce DNT.

Details: 220 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 220 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Polyether Polyurethane from TDI and Polyether Triol (Typical Foaming)

This report examines the costs related to Flexible Slabstock Polyether Polyurethane production from toluene diisocyanate (TDI) and a polyether triol in the United States, via a typical foaming process.

Details: 13 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 13 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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