Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: F
ICC - Volume: 1
ICC - Report ID: 001-F
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Methanol Production from Refuse-Derived Fuels
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 001-A,001-B,001-C,001-E,001-D,001-F,001-G
ICC - Related Reports List: 297-A,059-B
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"1199","2":"1199","3":"1199"},"2":{"1":"1999","2":"1999","3":"1999"},"3":{"1":"3599","2":"3599","3":"3599"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/001-F.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Methanol</b>. Methanol is a simple alcohol used as a solvent, antifreeze, and a feedstock for producing formaldehyde, acetic acid, and methyl tert-butyl ether (MTBE). It is also an alternative fuel in various energy applications. Methanol is produced from synthesis gas and is stored as a liquid. In addition to its widespread use in chemicals and fuels, methanol is increasingly used in the production of biodiesel and fuel cells, highlighting its role in renewable energy technologies.</p> <p><b>Carbon Dioxide</b>. Carbon dioxide is a colorless and incombustible gas with chemical formula CO2; a naturally occurring chemical present in the atmosphere. Formed during respiration, this gas is obtained by several ways and at various scales, based on carbon-based fuels combustion, carbohydrates fermentation, limestone thermal decomposition, as byproduct of the industrial production of hydrogen by steam reforming and ammonia synthesis, etc. Carbon dioxide is a versatile chemical with a number of applications, being widely used in the production of carbonated beverages, as an inert gas and as a pressurizing gas. In the chemical industry, it is mainly used in the production of urea, methanol, metal carbonates and bicarbonates.</p> <h6>Raw Material</h6> <p><b>Refuse-derived-Fuels</b>. Refuse-derived fuels consist of a mixture of waste materials like wood, paper, plastic, textiles, and organic and inert fractions. It is processed for energy recovery in waste-to-energy plants or cement kilns. Refuse-derived fuels are stored as pellets or shredded materials, offering an alternative to landfilling by converting waste into energy, reducing the demand for fossil fuels in energy-intensive industries.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/001-F.jpg
ICC - Short Description: This report provides the economics of Methanol from refuse-derived fuels (RdF) for a waste-to-methanol (WtM) process in the United States. In this process, RdF is first gasified to syngas, which is then converted to Methanol.
ICC - Main Product: Methanol
ICC - Plant Capacity: 350.00
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Methanol Production from Refuse-Derived Fuels

Methanol Production Costs Report | Issue F | Q2 2024

Production Cost Report

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350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 350 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Methanol production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Methanol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Methanol production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Methanol plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Methanol Production Cost Reports

Methanol Production from Natural Gas (Steam Reforming)

This study presents the economics of large-scale Methanol production from natural gas in the United States. In the process examined, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and then the syngas is converted into Methanol.

Details: 1,000 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Natural Gas (Combined Reforming)

This study presents the economics of large-scale Methanol production from natural gas in the United States. In this process, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and secondary autothermal reforming. Then, the syngas is converted into Methanol.

Details: 1,700 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 1,700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Natural Gas (Advanced GHR + ATR)

This study presents the economics of large-scale Methanol production from natural gas in the United States. In the process examined, natural gas is first converted into synthesis gas (syngas) by means of gas heated reforming (GHR) and secondary autothermal reforming (ATR). Then, the generated syngas is converted to Methanol following concepts similar to JM Catalysts LCM Process.

Details: 1,700 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 1,700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Naphtha

This report presents an economic analysis of Methanol production from naphtha in the United States. In this process, naphtha undergoes partial oxidation producing syngas, which is then converted to Methanol.

Details: 1,700 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $1,199 USD

The cost analyses presented in this report target a 1,700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Syngas

This report presents a techno-economic study of Methanol production from synthesis gas (syngas) in the United States. In this process, Methanol is synthesized from syngas in a dual reactor system, which consists in an isothermal reactor combined in series with a gas-cooled reactor.

Details: 1,600 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $799 USD

The cost analyses presented in this report target a 1,600 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Refuse-Derived Fuels

This report provides the economics of Methanol from refuse-derived fuels (RdF) for a waste-to-methanol (WtM) process in the United States. In this process, RdF is first gasified to syngas, which is then converted to Methanol.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $1,199 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Coal

This feasibility study approaches the economics of Methanol production in China via coal gasification. In this process, coal is initially gasified to produce syngas. This syngas is then converted to Methanol in a dual reactor system comprising an isothermal reactor in series with a gas-cooled reactor.

Details: 1,500 kta China-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $1,199 USD

The cost analyses presented in this report target a 1,500 kta (kilo metric ton per annum per annum) China-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Toluene Diisocyanate Production from DNT, CO and Methanol

This report presents the economics of Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT) in the United States. The process examined is a typical reductive carbonylation. DNT initially is reacted with carbon monoxide and methanol to form toluene dimethylcarbamate, which is then thermally decomposed to produce TDI.

Details: 180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Phenthoate Production

This study presents the economics of Phenthoate production from EBPA, phosphorus pentasulfide, toluene, and methanol in the United States. In this process, phosphorus pentasulfide is dissolved in toluene and mixed with methanol to obtain O,O-dimethyl dithiophosphoric acid (TPA). The acid is neutralized with ammonia, and finally the resulting ammonium salt reacts with EBPA to produce phenthoate.

Details: 0.50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $1,199 USD

The cost analyses presented in this report target a 0.50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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