Production Cost Report
tdi-e12a,tdi-e11a,tdi-e13a,tdi-e23a,tdi-e14a,tdi-e24a,tdi-e21a,tdi-e22a
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Toluene Diisocyanate
Toluene Diisocyanate
TDI
Toluene Diisocyanate (a.k.a. TDI) is an organic compound, in the aromatic isocyanate class. It is a colorless oily liquid, with sharp, pungent odor, soluble in acetone, benzene, and other organic solvents. TDI readily reacts with water at ambient temperature, forming insoluble urea compounds and a large amount of carbon dioxide gas. Like other isocyanates, TDI can be classified as potential human carcinogen. The main effects of hazardous exposures are occupational asthma and other lung problems, as well as irritation of the eyes, nose, throat, and skin. It is largely produced, accounting for 34.1% of the global isocyanate market in 2000.

Toluene Diisocyanate Production Costs - Q2 2023

Toluene Diisocyanate Operating Costs & Plants Capital Investment

Toluene Diisocyanate (a.k.a. TDI) is an organic compound, in the aromatic isocyanate class. It is a colorless oily liquid, with sharp, pungent odor, soluble in acetone, benzene, and other organic solvents. TDI readily reacts with water at ambient temperature, forming insoluble urea compounds and a large amount of carbon dioxide gas. Like other isocyanates, TDI can be classified as potential human carcinogen. The main effects of hazardous exposures are occupational asthma and other lung problems, as well as irritation of the eyes, nose, throat, and skin. It is largely produced, accounting for 34.1% of the global isocyanate market in 2000.

Intratec offers professional, easy-to-understand reports examining Toluene Diisocyanate production costs. Each study describes an industrial plant, including main process units and site infrastructure, and presents an independent analysis of capital and operating costs. All reports are based on the most recent economic data available (Q2 2023).

Toluene Diisocyanate Production from DNT, CO and Methanol

This report presents the economics of Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT) in the United States. The process examined is a typical reductive carbonylation. DNT initially is reacted with carbon monoxide and methanol to form toluene dimethylcarbamate, which is then thermally decomposed to produce TDI.

Details: 180 kta United States-based plant   |   Q2 2023   |   106 pages   From $1,199 USD

The cost analyses presented in the report TDI E11A target a 180 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate Production from DNT and Phosgene

This study reviews the costs associated with Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT) and phosgene in the United States. Initially, DNT is hydrogenated to toluenediamine (TDA). Then, TDA reacts with phosgene in liquid phase to produce TDI.

Details: 180 kta United States-based plant   |   Q2 2023   |   106 pages   From $1,199 USD

The cost analyses presented in the report TDI E12A target a 180 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from DNT and Cl2 (Liquid-Phase Phosgenation)

This study presents the costs associated with Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT) and chlorine in the United States. Initially, DNT is hydrogenated to toluenediamine (TDA), which is reacted with phosgene in liquid phase to produce TDI. The phosgene used in this process is generated from chlorine and carbon monoxide in an on-site unit.

Details: 180 kta United States-based plant   |   Q2 2023   |   106 pages   From $1,199 USD

The cost analyses presented in the report TDI E13A target a 180 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from DNT and Cl2 (Gas-Phase Phosgenation)

This report shows a techno-economic analysis about Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT) and chlorine in the United States. The process examined in this report is similar to the Bayer gas-phase phosgenation (GPP) technology. DNT is hydrogenated to toluenediamine (TDA), which then reacts with phosgene in gas phase to produce TDI. The phosgene used in generated from chlorine.

Details: 180 kta United States-based plant   |   Q2 2023   |   106 pages   From $1,199 USD

The cost analyses presented in the report TDI E14A target a 180 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from Toluene (Reductive Carbonylation)

This report presents the economics of Toluene Diisocyanate (TDI) production from toluene in the United States. The process examined is a typical reductive carbonylation. Initially, dinitrotoluene (DNT) is produced via toluene dinitration, which is then reacted with carbon monoxide and methanol to form toluene dimethylcarbamate. This intermediate is thermally decomposed to produce TDI.

Details: 220 kta United States-based plant   |   Q2 2023   |   106 pages   From $1,199 USD

The cost analyses presented in the report TDI E21A target a 220 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from Toluene (Oxidative Carbonylation)

This feasibility study presents the costs associated with TDI production from toluene in the United States. The process examined is similar to Enichem's oxidative carbonylation process. In this process, DNT is hydrogenated to toluenediamine (TDA). Then, TDA reacts with dimethyl carbonate (DMC) to produce a urethane intermediate that is finally cracked to produce TDI.

Details: 180 kta United States-based plant   |   Q2 2023   |   106 pages   From $1,499 USD

The cost analyses presented in the report TDI E22A target a 180 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from Toluene (Liquid-Phase Phosgenation)

This report presents the economics of a typical liquid-phase phosgenation process for Toluene Diisocyanate (TDI) production from toluene and chlorine in the USA. Initially, toluene is submitted to a dinitration to produce dinitrotoluene (DNT), which is then hydrogenated to toluenediamine (TDA). This TDA is reacted with phosgene in liquid phase to yield TDI product. The phosgene used is generated from chlorine in an on-site unit.

Details: 220 kta United States-based plant   |   Q2 2023   |   107 pages   From $1,499 USD

The cost analyses presented in the report TDI E23A target a 220 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from Toluene (Gas-Phase Phosgenation)

This report presents the economics of TDI production from toluene and chlorine via a process similar to the Bayer Gas-Phase Phosgenation (GPP) technology in the United States. Initially, toluene is dinitrated to dinitrotoluene (DNT). Then, DNT is hydrogenated to toluenediamine (TDA). Finally, TDA reacts with phosgene in gas phase to produce TDI. The phosgene used is generated from chlorine in an on-site unit.

Details: 300 kta United States-based plant   |   Q2 2023   |   107 pages   From $1,499 USD

The cost analyses presented in the report TDI E24A target a 300 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Could Not Find the Production Cost Report you Need?

If none of the Toluene Diisocyanate reports listed above fits your needs, you can request a bespoke report examining the process you are interested in! You will have a report tailored to your needs, in which you defined production process, industrial plant capacity and location!

Details: Customer-defined Plant Location & Capacity  |   Q2 2023 From $2,900 USD

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