Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 140
ICC - Report ID: 140-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Titanium Dioxide Production from Synthetic Rutile (Chloride Process)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 140-B,140-C,140-D,140-E
ICC - Related Reports List: 111-A,081-C,111-B,380-B,380-A
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/140-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <b>Titanium Dioxide</b></p></b></p> <h6>Raw Materials</h6> <p><b>Chemicals</b></p>, <p><b>Chlorine</b></p>, <p><b>Synthetic Rutile</b></p>, <p><b>Petroleum Coke</b></p>, <p><b>Oxygen</b></p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/140-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises three major sections: (1) Chlorination; (2) TiCl4 Oxidation; and (3) Finishing and Packing.</p><p>Chlorination. Synthetic rutile, coke, and chlorine gas are fed to the Chlorination reactor, yielding titanium tetrachloride (TiCl4) and carbon dioxide as main products. The gases from the reactor are sent to a cooling condensing column and quenched with a condensed liquid stream of impure TiCl4. Further in condensation, a TiCl4 stream is contacted with cold liquid, and most of the TiCl4 condenses and is sent to Purification, where the remaining impurities are removed and the non-condensable gases are routed to the Caustic Scrubber, which generates an off-gas stream that is used as fuel in the plant.</p><p>TiCl4 Oxidation. A purified TiCl4 stream from the Purification area is mixed with an aluminum chloride stream and fed to the Oxidation Reactor. Hot oxygen is also fed to this reactor, reacting with TiCl4 and generating titanium dioxide (TiO2). The gaseous suspension of TiO2 particles from the reactor is directed to be cooled and passed through a cyclone to separate TiO2 powder from the gas stream, which is sent to Cl2 Recovery, a liquefaction unit that recovers Cl2 for Chlorination.</p><p>Finishing and Packing. The TiO2 particles obtained in the cyclone are ground and reduced, being then coated with silica/boria layers, and washed on a filter for residual salt removal. After the washing, the particles are dried by a heated air stream in a dryer, routed to a micronizer for grinding, and finally packed in bags before being sent to storage.</p>
ICC - Short Description: This study comprises a techno-economic analysis of an industrial process for Titanium Dioxide production from rutile in a United States-based facility. In this process, rutile is chlorinated to titanium tetrachloride, which is then oxidized to Titanium Dioxide.
ICC - Main Product: Titanium Dioxide
ICC - Plant Capacity: 150.00
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Titanium Dioxide Production from Synthetic Rutile (Chloride Process)

Titanium Dioxide Production Costs Report | Issue A | Q2 2024

Production Cost Report

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150 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 150 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

Plant Capital Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Titanium Dioxide production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Titanium Dioxide process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Titanium Dioxide production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Titanium Dioxide plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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This study comprises a techno-economic analysis of an industrial process for Titanium Dioxide production from ilmenite in a facility located in the United States. In this process, ilmenite is converted by Benelite process into synthetic rutile, which is then chlorinated to titanium tetrachloride, and further oxidized to Titanium Dioxide.

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This report presents a feasibility study of Titanium Dioxide production from Titanium Slag in United States. In this process, the slag is digested with sulfuric acid forming titanyl sulfate, which is hydrolyzed to hydrated titanium dioxide. Then, it is calcinated to Titanium Dioxide.

Details: 120 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $999 USD

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This study comprises a techno-economic analysis of an industrial process for Titanium Dioxide production from leucoxene in a United States-based facility. In this process, leucoxene is converted by Becher process into synthetic rutile, which then is chlorinated to titanium tetrachloride, and further oxidized to Titanium Dioxide.

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