Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 380
ICC - Report ID: 380-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Synthetic Rutile Production from Leucoxene (Becher Process)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 380-A
ICC - Related Reports List: 140-A,381-A
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/380-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Synthetic Rutile</b>. Rutile is a natural form of Titanium Dioxide. It is a common mineral found in high-temperature and high-pressure rocks. Since only a small number of rutile deposits can be mined economically many different processes have been developed to purify ilmenite (a mineral that contains titanium dioxide and greater amounts of iron impurities) through the reduction of Fe3+ with carbon or hydrogen. The resulting material is called synthetic rutile and contains 90-96 wt% Titanium Dioxide - much more than the 44-65 wt% Titanium Dioxide found in ilmenite.</p> <h6>Raw Material</h6> <p><b>Leucoxene</b>. Leucoxene is an alteration product of titanium-bearing minerals, rich in titanium dioxide. It is used as a feedstock for producing titanium metal and pigments. Extracted from heavy mineral sands, it is stored as a granular material. Its high titanium content makes it valuable for industries requiring high-purity titanium resources.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/380-B.jpg
ICC - Short Description: This report analyses the economics of Synthetic Rutile production from leucoxene in a United States-based facility. In this process, ilmenite is oxidized forming iron(III) oxide. Subsequently, the iron(III) oxide is reduced to its metalic form, which is then separated from the product by aeration and leaching with acid, resulting in Synthetic Rutile.
ICC - Main Product: Rutile
ICC - Plant Capacity: 200.00
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Synthetic Rutile Production from Leucoxene (Becher Process)

Rutile Production Costs Report | Issue B | Q3 2024

Production Cost Report

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200 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 200 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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$1,799 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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$3,099 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Rutile production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Rutile process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Rutile production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Rutile plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Rutile Production Cost Reports

Synthetic Rutile Production from Ilmenite (Benelite Process)

This study comprises a techno-economic analysis of an industrial process for Synthetic Rutile production from ilmenite in a United States-based facility. In this process, ilmenite is reduced to transform trivalent iron into the divalent form, then the reduced iron is leached with acid, producing Synthetic Rutile.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Titanium Dioxide Production from Synthetic Rutile (Chloride Process)

This study comprises a techno-economic analysis of an industrial process for Titanium Dioxide production from rutile in a United States-based facility. In this process, rutile is chlorinated to titanium tetrachloride, which is then oxidized to Titanium Dioxide.

Details: 150 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Titanium Tetrachloride Production from Synthetic Rutile

is study comprises a techno-economic analysis of an industrial process for Titanium Tetrachloride production from synthetic rutile in a United States-based facility. In this process, synthetic rutile is chlorinated in a fluid-bed reactor. Subsequently, the product from reaction is condensed and purified to produce Titanium Tetrachloride.

Details: 40 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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