Sodium Polyacrylate Production
Sodium Polyacrylate Production Costs Report | Issue B | Q2 2024
Report Details |
120 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 120 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
It presents the economics of Sodium Polyacrylate production from glacial acrylic acid and sodium hydroxide in the United States. In this process, acrylic acid is partially neutralized by sodium hydroxide, yielding a solution of sodium acrylate monomers, which is subsequently polymerized to Sodium Polyacrylate via copolymerization of acrylic acid and its salts.
The report provides a comprehensive study of Sodium Polyacrylate production and related Sodium Polyacrylate production cost, covering three key aspects: a complete description of the Sodium Polyacrylate production process examined; an in-depth analysis of the related Sodium Polyacrylate plant capital cost (Capex); and an evaluation of the respective Sodium Polyacrylate plant operating costs (Opex).
The Sodium Polyacrylate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Sodium Polyacrylate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Sodium Polyacrylate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises three major sections: (1) Polymerization; (2) Particles size Reduction; and (3) Surface Cross-Linking and Packaging.
Polymerization. Acrylic acid is neutralized by a sodium hydroxide solution, resulting in a solution of sodium acrylate monomer. This solution is sent to another area, where it is continuously mixed with additional acrylic acid, a mix of chemicals that serves as polymerization initiator, and trimethylolpropane triacrylate, used as cross-linking agent. Such feed stream is then pumped onto a continuous, moving belt reactor, where the polymerization occurs, yielding a Sodium Polyacrylate gel.
Particles size reduction. The gel is passed through an extrusion unit, where the gel particles diameter is reduced to a range of 0.5–3 cm, in a way to increase the surface area and speed the drying step carried out in a circulating belt dryer, in which the gel water content is reduced to 5 – 10 wt.%. Residual acrylic acid and unreacted monomer also evaporate together with the water. The dried product is ground and classified. The particles are passed through an attrition mill and through roll crushers, yielding particles with grain size between 0.15 and 0.8 mm, which are then sieved with vibrating screens: overflow particles are returned to milling, while fines are partly recycled to the monomer solution, with the remainder sent to surface cross-linking.
Surface Cross-Linking and Packaging. Initially, a surface-crosslinking agent solution composed of 1,4-butanediol / propylene glycol / water / isopropanol is sprayed onto the dried polymer particles, in a vertical mixer. The coated polymer particles are then routed to a disk dryer, where they are dried thermally at 150 to 200° C for the surface cross-linking reaction occur. Afterwards, the Sodium Polyacrylate particles are packed and stored.
Up-to-date PDF Report
Professional report based on Q2 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Compact
$799 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Pages | Tables | Images
Read-only Online PDF Format
Updated with Q2 2024 Data
DETAILED
$1,599 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
Downloadable PDF Format
Updated with Q2 2024 Data
PREMIUM
MOST POPULAR
$2,699 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
Pages | Tables | Images
Print-enabled PDF Format Add-on
Updated with Q2 2024 Data
Share with Co-workers
Technical Support via Email
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Sodium Polyacrylate production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Sodium Polyacrylate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Sodium Polyacrylate production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Sodium Polyacrylate plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Sodium Polyacrylate Production Cost Reports
Starch-Graft Sodium Polyacrylate Production
This report analyses the economics of Starch-Graft Sodium Polyacrylate production from corn and glacial acrylic acid in the United States. In this process, acrylic acid is grafted into corn starch forming a polyacrylate, which is then saponificated with sodium hydroxide.
Details: 70 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Bio-Acrylic Acid Production from Glucose (Single-Step Process)
This report shows a feasibility study of bio-based Acrylic Acid production from glucose syrup in a plant assumed to be located in the United States. The process is based on the fermentation route of glucose, yielding Acrylic Acid, similar to the speculative process proposed by the Delft University of Technology.
Details: 150 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Acrylic Acid Production from Raw Sugar (Single-Step Process)
This report shows a feasibility study of bio-based Acrylic Acid production from glucose syrup in a plant assumed to be located in Germany. The process is based on the fermentation route of raw sugar, yielding Acrylic Acid, similar to the speculative process proposed by the Delft University of Technology.
Details: 150 kta Germany-based plant | Q2 2024 | 107 pages | Issue D From $799 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Sodium Hydroxide Production from Sodium Chloride (Membrane Process)
This report presents the economics of Sodium Hydroxide production from sodium chloride in the United States, via a typical membrane process. In this process, sodium chloride is decomposed electrolytically, producing sodium hydroxide. Chlorine and hydrogen are generated as by-products in the process.
Details: 550 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 550 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Sodium Hydroxide Production from Sodium Chloride (Diaphragm Process)
It presents the economics of Sodium Hydroxide production from brine in the United States. The process examined in this report is a typical diaphragm process. Chlorine and hydrogen are also generated as by-products in the process.
Details: 600 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 600 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
+800 Reports Developed, Targeting +250 Commodities
Best-in-Class Reports
Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports