Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 219
ICC - Report ID: 219-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Starch-Graft Sodium Polyacrylate Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 219-B
ICC - Related Reports List: 007-D,007-C
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/219-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Sodium Polyacrylate</b>. Sodium Polyacrylate is a sodium salt of polyacrylic acid. This cross-linked (network) polymer is produced on commercial scale by the free-radical polymerization of a mixture of acrylic acid and sodium acrylate, with a crosslinking agent. The Sodium Polyacrylate structure is actually that of polyacrylic acid, in which the carboxylic acid groups in repeating units are neutralized with sodium counter-ion. Sodium Polyacrylate is a white, granular, odorless solid at room temperatures, available commercially as a powder.</p> <h6>Raw Materials</h6> <p><b>Glacial Acrylic Acid</b>. Glacial acrylic acid is a highly concentrated form of acrylic acid, valued for its role in the production of superabsorbent polymers, used in personal hygiene products such as diapers and sanitary products, as well as in paints and coatings. Glacial acrylic acid is produced through the oxidation of propylene and stored as a clear, highly corrosive liquid. Its high purity and reactivity make it an important chemical for polymerization and copolymerization processes in numerous industries.</p> <b>Corn</b>. Corn is available at relatively low and steady prices, it has high starch content, is easily stored, transported and handled. Such characteristics led naturally to the development of several processes to recover its starch and to process it into several industrial products. Most industrial processes make use of the shelled corn, which has been stripped from the cob during harvesting. The shelled corn is converted to other products through milling and refining. Corn milling processes can be divided in two main groups, wet milling and dry milling. In the wet milling, the corn kernel is milled in such a way that its components can be separated in an aqueous medium. In the dry milling the components of the kernel are separated using screening and air classification, but the fractionation is less efficient. Wet milling is generally used to produce high quality corn starch at high yields along with its by-products used in the animal feed (corn gluten meal and corn gluten feed) and food (corn oil) industries. Dry milling is widely used in the production of fuel Ethanol by fermentation of raw corn starch, other uses include the brewing and cereals industries.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/219-A.jpg
ICC - Short Description: This report analyses the economics of Starch-Graft Sodium Polyacrylate production from corn and glacial acrylic acid in the United States. In this process, acrylic acid is grafted into corn starch forming a polyacrylate, which is then saponificated with sodium hydroxide.
ICC - Main Product: Sodium Polyacrylate
ICC - Plant Capacity: 70.00
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Starch-Graft Sodium Polyacrylate Production

Sodium Polyacrylate Production Costs Report | Issue A | Q2 2024

Production Cost Report

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70 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 70 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

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Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Sodium Polyacrylate production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Sodium Polyacrylate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Sodium Polyacrylate production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Sodium Polyacrylate plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Sodium Polyacrylate Production Cost Reports

Sodium Polyacrylate Production

It presents the economics of Sodium Polyacrylate production from glacial acrylic acid and sodium hydroxide in the United States. In this process, acrylic acid is partially neutralized by sodium hydroxide, yielding a solution of sodium acrylate monomers, which is subsequently polymerized to Sodium Polyacrylate via copolymerization of acrylic acid and its salts.

Details: 120 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Bio-Acrylic Acid Production from Glucose (Single-Step Process)

This report shows a feasibility study of bio-based Acrylic Acid production from glucose syrup in a plant assumed to be located in the United States. The process is based on the fermentation route of glucose, yielding Acrylic Acid, similar to the speculative process proposed by the Delft University of Technology.

Details: 150 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Bio-Acrylic Acid Production from Raw Sugar (Single-Step Process)

This report shows a feasibility study of bio-based Acrylic Acid production from glucose syrup in a plant assumed to be located in Germany. The process is based on the fermentation route of raw sugar, yielding Acrylic Acid, similar to the speculative process proposed by the Delft University of Technology.

Details: 150 kta Germany-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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