Bio-Acrylic Acid Production from Raw Sugar (Single-Step Process)
Acrylic Acid Production Costs Report | Issue D | Q2 2024
Report Details |
150 kta Germany-based plant | Q2 2024 | 107 pages |
This report presents a cost analysis of a 150 kta (kilo metric ton per annum) Germany-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report shows a feasibility study of bio-based Acrylic Acid production from glucose syrup in a plant assumed to be located in Germany. The process is based on the fermentation route of raw sugar, yielding Acrylic Acid, similar to the speculative process proposed by the Delft University of Technology.
The report provides a comprehensive study of Acrylic Acid production and related Acrylic Acid production cost, covering three key aspects: a complete description of the Acrylic Acid production process examined; an in-depth analysis of the related Acrylic Acid plant capital cost (Capex); and an evaluation of the respective Acrylic Acid plant operating costs (Opex).
The Acrylic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Acrylic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Acrylic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises two major sections: (1) Fermentation; and (2) Extraction and Distillation.
Fermentation. The culture media used in the fermentation is prepared by diluting the raw sugar and nutrients in water. Such media is sterilized by direct steam injection, cooled and sent to fermentor. It is assumed that the fermentation is carried out in continuous mode with cell recycling, and under anaerobic process conditions in an agitated, jacketed fermentor. The pH control of the fermentation is made by addition of recycled sodium carbonate, in such a way that the pH of the fermentation broth is maintained at around 7. The temperature is controlled between 35 and 40 °C via circulation of cooling water in the fermentor jacket. The fermentation yield considered is about 70% and the acrylate concentration is about 50 g/l. After fermentation, biomass is separated from the broth and partially recycled to the fermentation.
Extraction and Distillation. The sodium acrylate solution exiting from the Cells Separation is pumped into a multi-stage countercurrent extraction unit. There, extractant separates the Acrylic Acid in the organic phase. The aqueous phase containing sodium bicarbonate is decomposed at high temperatures, producing dissolved sodium carbonate, that is recycled as neutralization component in the fermentation. The organic phase is initially decompressed in a flash unit, where the majority of the dissolved carbon dioxide is released. The liquid stream from the flash vessel is then fed to a distillation column, where under reduced pressure and elevated temperature conditions the water remained in the organic phase is removed. The acid is separated from extractant in a distillation column, and Glacial Acrylic Acid is obtained as distillate. The extractant is then back-extracted with water in a multi-stage extractor train and recycled.
Up-to-date PDF Report
Professional report based on Q2 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Compact
$799 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Pages | Tables | Images
Read-only Online PDF Format
Updated with Q2 2024 Data
DETAILED
$1,599 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
Downloadable PDF Format
Updated with Q2 2024 Data
PREMIUM
MOST POPULAR
$2,699 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
Pages | Tables | Images
Print-enabled PDF Format Add-on
Updated with Q2 2024 Data
Share with Co-workers
Technical Support via Email
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Acrylic Acid production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Acrylic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Acrylic Acid production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Acrylic Acid plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Acrylic Acid Production Cost Reports
Glacial Acrylic Acid from Crude Acrylic Acid (Distillation)
This analysis presents the costs associated with the construction of an industrial plant in the United States, for crude acrylic acid purification via distillation to produce Glacial Acrylic Acid.
Details: 120 kta United States-based plant | Q2 2024 | 107 pages | Issue I From $799 USD
The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Acrylic Acid Production from Natural Gas
This report presents the economics of Ester-Grade Acrylic Acid (EAA) production from natural gas in the United States. Initially, methane in the natural gas feed is cracked to acetylene which is reacted carbon monoxide generated by feed combustion, yielding Acrylic Acid.
Details: 150 kta United States-based plant | Q2 2024 | 107 pages | Issue K From $1,199 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Sodium Polyacrylate Production
It presents the economics of Sodium Polyacrylate production from glacial acrylic acid and sodium hydroxide in the United States. In this process, acrylic acid is partially neutralized by sodium hydroxide, yielding a solution of sodium acrylate monomers, which is subsequently polymerized to Sodium Polyacrylate via copolymerization of acrylic acid and its salts.
Details: 120 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Acrylic/Maleic Copolymer Production
This report presents an economic analysis of Acrylic Acid Maleic Anhydride Copolymer production. The analysis, reflecting the economics of a United States-based plant, approaches an industrial process in that maleic anhydride is first hydrolyzed before being reacted with acrylic acid to form an Acrylic/Maleic Copolymer that is usually employed in detergents.
Details: 3 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 3 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
+800 Reports Developed, Targeting +250 Commodities
Best-in-Class Reports
Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports