Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: D
ICC - Volume: 7
ICC - Report ID: 007-D
ICC - Report Location: Germany
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Bio-Acrylic Acid Production from Raw Sugar (Single-Step Process)
ICC - Show Overview: 1
ICC - Report Location ID: 2
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 007-A,007-B,007-C,007-E,007-F,007-H,007-K,007-M,007-G,007-I,007-J,007-L
ICC - Related Reports List: 219-B,359-A
ICC - Report Location Code: DEU
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/007-D.jpg
ICC - Process Overview Text: <h6>Product</h6> <b>Glacial Acrylic Acid</b></p></b></p> <h6>Raw Materials</h6> <p><b>Chemicals</b></p>, <p><b>Corn Steep Liquor</b></p>, <p><b>Raw Sugar</b></p>, <p><b>Soda Ash</b></p>, <p><b>Extractant Solvent</b></p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/007-D.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises two major sections: (1) Fermentation; and (2) Extraction and Distillation.</p><p>Fermentation. The culture media used in the fermentation is prepared by diluting the raw sugar and nutrients in water. Such media is sterilized by direct steam injection, cooled and sent to fermentor. It is assumed that the fermentation is carried out in continuous mode with cell recycling, and under anaerobic process conditions in an agitated, jacketed fermentor. The pH control of the fermentation is made by addition of recycled sodium carbonate, in such a way that the pH of the fermentation broth is maintained at around 7. The temperature is controlled between 35 and 40 °C via circulation of cooling water in the fermentor jacket. The fermentation yield considered is about 70% and the acrylate concentration is about 50 g/l. After fermentation, biomass is separated from the broth and partially recycled to the fermentation. </p><p>Extraction and Distillation. The sodium acrylate solution exiting from the Cells Separation is pumped into a multi-stage countercurrent extraction unit. There, extractant separates the Acrylic Acid in the organic phase. The aqueous phase containing sodium bicarbonate is decomposed at high temperatures, producing dissolved sodium carbonate, that is recycled as neutralization component in the fermentation. The organic phase is initially decompressed in a flash unit, where the majority of the dissolved carbon dioxide is released. The liquid stream from the flash vessel is then fed to a distillation column, where under reduced pressure and elevated temperature conditions the water remained in the organic phase is removed. The acid is separated from extractant in a distillation column, and Glacial Acrylic Acid is obtained as distillate. The extractant is then back-extracted with water in a multi-stage extractor train and recycled.</p><p></p>
ICC - Short Description: This report shows a feasibility study of bio-based Acrylic Acid production from glucose syrup in a plant assumed to be located in Germany. The process is based on the fermentation route of raw sugar, yielding Acrylic Acid, similar to the speculative process proposed by the Delft University of Technology.
ICC - Main Product: Acrylic Acid
ICC - Plant Capacity: 150.00
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Bio-Acrylic Acid Production from Raw Sugar (Single-Step Process)

Acrylic Acid Production Costs Report | Issue D | Q2 2024

Production Cost Report

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150 kta Germany-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 150 kta (kilo metric ton per annum) Germany-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Acrylic Acid production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Acrylic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Acrylic Acid production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Acrylic Acid plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Acrylic Acid Production Cost Reports

Glacial Acrylic Acid from Crude Acrylic Acid (Distillation)

This analysis presents the costs associated with the construction of an industrial plant in the United States, for crude acrylic acid purification via distillation to produce Glacial Acrylic Acid.

Details: 120 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue I   From $799 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Acrylic Acid Production from Natural Gas

This report presents the economics of Ester-Grade Acrylic Acid (EAA) production from natural gas in the United States. Initially, methane in the natural gas feed is cracked to acetylene which is reacted carbon monoxide generated by feed combustion, yielding Acrylic Acid.

Details: 150 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue K   From $1,199 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

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It presents the economics of Sodium Polyacrylate production from glacial acrylic acid and sodium hydroxide in the United States. In this process, acrylic acid is partially neutralized by sodium hydroxide, yielding a solution of sodium acrylate monomers, which is subsequently polymerized to Sodium Polyacrylate via copolymerization of acrylic acid and its salts.

Details: 120 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Acrylic/Maleic Copolymer Production

This report presents an economic analysis of Acrylic Acid Maleic Anhydride Copolymer production. The analysis, reflecting the economics of a United States-based plant, approaches an industrial process in that maleic anhydride is first hydrolyzed before being reacted with acrylic acid to form an Acrylic/Maleic Copolymer that is usually employed in detergents.

Details: 3 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 3 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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