Production Cost Report
ICC - Is Bespoken: 0
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ICC - Issue: A
ICC - Volume: 381
ICC - Report ID: 381-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Titanium Tetrachloride Production from Synthetic Rutile
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Related Reports List: 380-A,380-B,332-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/381-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Titanium Tetrachloride</b>. Titanium tetrachloride is a chemical intermediate used in producing titanium metal and titanium dioxide pigments. It also serves in creating smoke screens and as a catalyst in organic synthesis. Produced by chlorinating titanium-containing ores, it is stored as a volatile liquid under moisture-free conditions. Its conversion to titanium dioxide provides pigments with high opacity and brightness for paints and coatings.</p> <h6>Raw Materials</h6> <p><b>Synthetic Rutile</b>. Rutile is a natural form of Titanium Dioxide. It is a common mineral found in high-temperature and high-pressure rocks. Since only a small number of rutile deposits can be mined economically many different processes have been developed to purify ilmenite (a mineral that contains titanium dioxide and greater amounts of iron impurities) through the reduction of Fe3+ with carbon or hydrogen. The resulting material is called synthetic rutile and contains 90-96 wt% Titanium Dioxide - much more than the 44-65 wt% Titanium Dioxide found in ilmenite.</p> <b>Hydrochloric Acid</b>. Hydrogen Chloride (HCl), commonly found as hydrochloric acid (a.k.a. muriatic acid) when dissolved in water, is a highly important industrial chemical. Hydrochloric acid has widespread applications in various industries, with major uses in steel pickling, pH control, water treatment, and as a catalyst in chemical synthesis. It is also employed in the production of chlorides, fertilizers, dyes, and in food processing. Hydrogen chloride is primarily produced through the direct synthesis of hydrogen and chlorine, or as a by-product of chlorination reactions in various organic processes. The HCl gas can be absorbed in water to produce aqueous hydrochloric acid, which is the form most widely used industrially.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/381-A.jpg
ICC - Short Description: is study comprises a techno-economic analysis of an industrial process for Titanium Tetrachloride production from synthetic rutile in a United States-based facility. In this process, synthetic rutile is chlorinated in a fluid-bed reactor. Subsequently, the product from reaction is condensed and purified to produce Titanium Tetrachloride.
ICC - Main Product: Titanium Tetrachloride
ICC - Plant Capacity: 40.00
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ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Titanium Tetrachloride Production from Synthetic Rutile

Titanium Tetrachloride Production Costs Report | Issue A | Q3 2024

Production Cost Report

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Report Details
40 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 40 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Titanium Tetrachloride production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Titanium Tetrachloride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Titanium Tetrachloride production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Titanium Tetrachloride plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Other Related Production Cost Reports

Titanium Butoxide Production

This report presents the economics of a typical Titanium Butoxide production process from butyl alcohol, titanium tetrachloride, and ammonia in the United States. In this reaction, titanium tetrachloride is added to the butyl alcohol, yielding titanium butoxide and hydrochloric acid, which is then neutralized with ammonia to generate ammonium chloride.

Details: 2 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $1,999 USD

The cost analyses presented in this report target a 2 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Synthetic Rutile Production from Ilmenite (Benelite Process)

This study comprises a techno-economic analysis of an industrial process for Synthetic Rutile production from ilmenite in a United States-based facility. In this process, ilmenite is reduced to transform trivalent iron into the divalent form, then the reduced iron is leached with acid, producing Synthetic Rutile.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Synthetic Rutile Production from Leucoxene (Becher Process)

This report analyses the economics of Synthetic Rutile production from leucoxene in a United States-based facility. In this process, ilmenite is oxidized forming iron(III) oxide. Subsequently, the iron(III) oxide is reduced to its metalic form, which is then separated from the product by aeration and leaching with acid, resulting in Synthetic Rutile.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $999 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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