Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 81
ICC - Report ID: 081-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Gaseous Oxygen from Air (Cryogenic Process)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 15
ICC - Volume Reports List: 081-B,081-C
ICC - Related Reports List: 002-D,172-K
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: MM Nm3 per year
ICC - Plant Capacity Unit Short Name: MM Nm3/y
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/081-A.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Oxygen</b>. Commercially, high purity oxygen is produced by cryogenic distillation in air separation plants. It is also produced on a commercial scale from air by vacuum swing adsorption (VSA) processes, at about 90-93% purity. Oxygen is mainly used in fuels combustion to supply heat, light, and power, as well as in oxygenation processes.</p> <p><b>Nitrogen</b>. Nitrogen (also known as N2) is an inert gas widely applied as a carrier gas and in ammonia production. In addition, its liquid form is commonly applied as a freezing agent in the food industry. </p> <h6>Raw Material</h6> <p><b>Ambient Air</b>. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/081-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises three major sections: (1) Purification; (2) Refrigeration; and (3) Rectification.</p><p>Feed preparation. Initially, the air is purified from dust particles, carbon dioxide and water. This is accomplished by compressing the air, passing it through a heat exchanger (causing water condensation) and then through an adsorbent bed of molecular sieve for the removal of water, carbon dioxide and traces of other impurities</p><p>Refrigeration. At this point the purified air is cooled down/liquefied, as required for rectification steps downstream. This step is conducted in a plate-fin heat exchanger, using refrigeration values contained in the products (oxygen, nitrogen) and waste (nitrogen) streams.</p><p>Rectification. The last step consists in submitting the cooled/liquified air to a fractional distillation carried out in two columns for nitrogen-oxygen separation, operating at different pressures, in such a way that nitrogen is distilled as a vapor and Oxygen is obtained as a liquid. In addition, while Oxygen and argon have close boiling points, a third column is used exclusively for the removal of that contaminant, vented to the atmosphere.</p>
ICC - Short Description: This study provides a techno-economic analysis of a typical cryogenic distillation process for Oxygen production using atmospheric air as the starting material. Oxygen main product and nitrogen co-product are produced as high pressurized gases. The economic analysis presented assumes a plant located in the United States.
ICC - Main Product: Oxygen
ICC - Plant Capacity: 800.00
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Gaseous Oxygen from Air (Cryogenic Process)

Oxygen Production Costs Report | Issue A | Q2 2024

Production Cost Report

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800 MM Nm3/y United States-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 800 MM Nm3/y (MM Nm3 per year) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Oxygen production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Oxygen process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Oxygen production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Oxygen plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Oxygen Production Cost Reports

Gaseous and Liquid Oxygen Production

This report examines the economics of a typical cryogenic distillation process for Oxygen production in a plant located in the United States, using atmospheric air as the starting material. The process presented in this report also produces argon as by-product. Nitrogen and the majority of the Oxygen produced are supplied in gaseous phase. Oxygen is also supplied in liquid phase, as well as all argon produced.

Details: 800 MM Nm3/y United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 800 MM Nm3/y (MM Nm3 per year per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Gaseous Oxygen from Air (Vacuum Swing Adsorption Process)

This report presents a feasibility analysis of Oxygen production in the United States, using atmospheric air as the starting material. In this case, a typical vacuum swing adsorption process is applied for the production of low purity Oxygen. In this process, switching beds, each containing two strata, absorb water, carbon dioxide and nitrogen from the air, yielding low purity oxygen.

Details: 40 MM Nm3/y United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 40 MM Nm3/y (MM Nm3 per year per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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This report presents the economics of Monoethylene Glycol (MEG) production from synthesis gas via dimethyl oxalate intermediate in the United States. In this process, methyl nitrite reacts with carbon monoxide forming dimethyl oxalate. The dimethyl oxalate is then hydrogenated to MEG.

Details: 450 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ethylene Production from Methane

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Details: 1,058 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue K   From $799 USD

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