Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: E
ICC - Volume: 22
ICC - Report ID: 022-E
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Methyl Methacrylate Production from Methacrylic Acid and Methanol
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 022-A,022-B,022-C,022-D
ICC - Related Reports List: 015-A,001-B,001-A,015-B,220-B
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/022-E.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Methyl Methacrylate</b>. Methyl Methacrylate (MMA) is a critical monomer used in the production of acrylic plastics, coatings, and adhesives. It is known for its transparency and impact resistance, making it ideal for use in automotive, construction, and optical applications. MMA is produced via the esterification of methacrylic acid and methanol. It is stored as a liquid and is crucial to industries focused on durable, clear, and weather-resistant products.</p> <h6>Raw Materials</h6> <p><b>Methanol</b>. Methanol is one of the most important chemical raw materials, used as a solvent, starting material in the production of chemicals and in the fuel sector. Currently, more than 95% of commercial methanol is synthetically produced from synthesis gas, or syngas, which is a mixture of hydrogen and carbon monoxide. </p> <b>Methacrylic Acid</b>. Methacrylic Acid is a highly reactive monomer used in the production of polymers, adhesives, and coatings. It provides excellent resistance and flexibility in various applications, including paints and textiles. Methacrylic acid is produced through the oxidation of isobutylene. It is stored as a liquid and is essential to industries requiring durable and UV-resistant materials.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/022-E.jpg
ICC - Short Description: This report presents the economics of Methyl Methacrylate (MMA) from Methacrylic Acid (MAA) and Methanol. In this process, MMA is produced through the esterification of MAA with methanol. The economic analysis assumes a plant located in the United States.
ICC - Main Product: Methyl Methacrylate
ICC - Plant Capacity: 200.00
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Methyl Methacrylate Production from Methacrylic Acid and Methanol

Methyl Methacrylate Production Costs Report | Issue E | Q3 2024

Production Cost Report

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Report Details
200 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 200 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Methyl Methacrylate production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Methyl Methacrylate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Methyl Methacrylate production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Methyl Methacrylate plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Methyl Methacrylate Production Cost Reports

Methyl Methacrylate Production from Isobutylene

This report presents the economics of an oxidation process similar to Sumitomo/ Nippon Shokubai process for Methyl Methacrylate (MMA) production from isobutylene in the United States. Initially, isobutylene is oxidized to methacrolein, which is further oxidized to methacrylic acid (MAA). Then, MAA is esterified with methanol to produce MMA.

Details: 120 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $1,199 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methyl Methacrylate Production from Acetone and Hydrogen Cyanide

This report presents the economics of a process similar to Evonik Aveneer for Methyl Methacrylate (MMA) production from acetone and hydrogen cyanide (HCN) in the United States. Initially, HCN purchased from external suppliers, acetone and methanol are used as raw materials for the production of MMA in six main steps, which are described in the report.

Details: 120 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Methanol Production from Natural Gas (Steam Reforming)

This study presents the economics of large-scale Methanol production from natural gas in the United States. In the process examined, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and then the syngas is converted into Methanol.

Details: 1,000 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Natural Gas (Combined Reforming)

This study presents the economics of large-scale Methanol production from natural gas in the United States. In this process, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and secondary autothermal reforming. Then, the syngas is converted into Methanol.

Details: 1,700 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 1,700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methacrylic Acid Production from Isobutylene

This report presents the economics of Methacrylic Acid production from isobutylene via a typical two-stage, gas-phase oxidation process via methacrolein as an intermediate. The economic analysis is based on the construction of a plant in the United States.

Details: 50 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methacrylic Acid Production from Isobutane

This study provides the economics of Methacrylic Acid production starting from isobutane in the United States. Isobutane is first dehydrogenated to isobutylene in a process similar to UOP Oleflex. The isobutylene is then converted to Methacrylic Acid via a typical two-step oxidation process.

Details: 50 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Vinylidene Chloride Copolymer from VDC, MMA & Ethyl Acrylate

This study presents the economics of Vinylidene Chloride Copolymer production from vinylidene chloride (VDC), ethyl acrylate, and methyl methacrylate (MMA) using an emulsion polymerization process. The economic analysis assumes a plant located in the United States.

Details: 45 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 45 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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