Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 15
ICC - Report ID: 015-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Methacrylic Acid Production from Isobutylene
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 015-B
ICC - Related Reports List: 022-E,302-B,302-A
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"2":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"3":{"1":{"time":"11","price":0},"2":{"time":"6","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/015-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Methacrylic Acid</b>. Methacrylic Acid is a highly reactive monomer used in the production of polymers, adhesives, and coatings. It provides excellent resistance and flexibility in various applications, including paints and textiles. Methacrylic acid is produced through the oxidation of isobutylene. It is stored as a liquid and is essential to industries requiring durable and UV-resistant materials.</p> <h6>Raw Material</h6> <p><b>Isobutylene</b>. Isobutylene (also known as Isobutene) is one of the butylene isomers, used as an intermediate in the production of MTBE, ETBE, isooctane, and methacrolein. Polymerization of Isobutylene produces butyl rubber. Most of times, C4 isomers are produced commercially as by-products from petroleum refinery/petrochemical processes. Isobutylene, specifically, can be produced on commercial scale from processes based on the dehydration of tert-butyl alcohol and on the catalytic dehydrogenation of isobutane. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/015-A.jpg
ICC - Short Description: This report presents the economics of Methacrylic Acid production from isobutylene via a typical two-stage, gas-phase oxidation process via methacrolein as an intermediate. The economic analysis is based on the construction of a plant in the United States.
ICC - Main Product: Methacrylic Acid
ICC - Plant Capacity: 50.00
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Methacrylic Acid Production from Isobutylene

Methacrylic Acid Production Costs Report | Issue A | Q3 2024

Production Cost Report

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50 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Methacrylic Acid production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Methacrylic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Methacrylic Acid production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Methacrylic Acid plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Methacrylic Acid Production Cost Reports

Methacrylic Acid Production from Isobutane

This study provides the economics of Methacrylic Acid production starting from isobutane in the United States. Isobutane is first dehydrogenated to isobutylene in a process similar to UOP Oleflex. The isobutylene is then converted to Methacrylic Acid via a typical two-step oxidation process.

Details: 50 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Methyl Methacrylate Production from Methacrylic Acid and Methanol

This report presents the economics of Methyl Methacrylate (MMA) from Methacrylic Acid (MAA) and Methanol. In this process, MMA is produced through the esterification of MAA with methanol. The economic analysis assumes a plant located in the United States.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue E   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Isobutylene Production from Crude C4s

This study presents the economics of Isobutylene production from a crude C4s stream in the United States., using an extraction process similar to Total Isobutylene Acid Extraction process. In this process, sulfuric acid reacts with isobutylene to form an alcohol that is separated from the crude C4 raw material and, through a dehydration step, isobutylene is recovered.

Details: 60 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Isobutylene from Isobutane (Platinum-Catalyzed Dehydrogenation)

It presents the economics of Isobutylene production from isobutane in the United States, using a dehydrogenation process similar to UOP Oleflex. This technology uses a proprietary platinum dehydrogenation catalyst in a moving-bed reactor.

Details: 300 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $999 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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