Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 220
ICC - Report ID: 220-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Vinylidene Chloride Copolymer from VDC, MMA & Ethyl Acrylate
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 220-A
ICC - Related Reports List: 022-B,022-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/220-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Polyvinylidene Chloride</b>. Polyvinylidene Chloride is a thermoplastic polymer known for its excellent barrier properties, particularly in food packaging. It is polymerized from vinylidene chloride. Its low permeability to water vapor and gases extends the shelf life of packaged goods.</p> <h6>Raw Materials</h6> <p><b>Methyl Methacrylate</b>. Methyl Methacrylate (MMA) is a critical monomer used in the production of acrylic plastics, coatings, and adhesives. It is known for its transparency and impact resistance, making it ideal for use in automotive, construction, and optical applications. MMA is produced via the esterification of methacrylic acid and methanol. It is stored as a liquid and is crucial to industries focused on durable, clear, and weather-resistant products.</p> <b>Vinylidene Chloride</b>. Vinylidene chloride is used as a monomer in the production of polyvinylidene chloride (PVDC), which is applied in food packaging due to its excellent barrier properties. It is also used in coatings and textiles. Vinylidene chloride is produced via dehydrochlorination of 1,1,2-trichloroethane and is stored as a volatile liquid. Its role in creating durable, moisture-resistant films makes it integral to food preservation technology.</p> <b>Ethyl Acrylate</b>. Ethyl acrylate is an acrylate monomer used in producing polymers and resins for paints, adhesives, textiles, and plastics. It imparts flexibility and durability to acrylic products. Manufactured through the esterification of acrylic acid with ethanol, it is stored as a flammable liquid. Its ability to copolymerize with other monomers allows customization of material properties for specific applications.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/220-B.jpg
ICC - Short Description: This study presents the economics of Vinylidene Chloride Copolymer production from vinylidene chloride (VDC), ethyl acrylate, and methyl methacrylate (MMA) using an emulsion polymerization process. The economic analysis assumes a plant located in the United States.
ICC - Main Product: Polyvinylidene Chloride
ICC - Plant Capacity: 45.00
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Vinylidene Chloride Copolymer from VDC, MMA & Ethyl Acrylate

Polyvinylidene Chloride Production Costs Report | Issue B | Q2 2024

Production Cost Report

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Report Details
45 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 45 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Polyvinylidene Chloride production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Polyvinylidene Chloride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Polyvinylidene Chloride production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Polyvinylidene Chloride plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Polyvinylidene Chloride Production Cost Reports

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This report presents the economics of Vinylidene Chloride Copolymer production from vinylidene chloride (VDC) and vinyl chloride using a suspension polymerization process. The economic analysis approaches a plant located in the United States.

Details: 15 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 15 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Methyl Methacrylate Production from Isobutylene

This report presents the economics of an oxidation process similar to Sumitomo/ Nippon Shokubai process for Methyl Methacrylate (MMA) production from isobutylene in the United States. Initially, isobutylene is oxidized to methacrolein, which is further oxidized to methacrylic acid (MAA). Then, MAA is esterified with methanol to produce MMA.

Details: 120 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $1,199 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methyl Methacrylate Production from Acetone and Hydrogen Cyanide

This report presents the economics of a process similar to Evonik Aveneer for Methyl Methacrylate (MMA) production from acetone and hydrogen cyanide (HCN) in the United States. Initially, HCN purchased from external suppliers, acetone and methanol are used as raw materials for the production of MMA in six main steps, which are described in the report.

Details: 120 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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