Vinylidene Chloride Copolymer from VDC, MMA & Ethyl Acrylate
Polyvinylidene Chloride Production Costs Report | Issue B | Q2 2024
Report Details |
45 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 45 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This study presents the economics of Vinylidene Chloride Copolymer production from vinylidene chloride (VDC), ethyl acrylate, and methyl methacrylate (MMA) using an emulsion polymerization process. The economic analysis assumes a plant located in the United States.
The report provides a comprehensive study of Polyvinylidene Chloride production and related Polyvinylidene Chloride production cost, covering three key aspects: a complete description of the Polyvinylidene Chloride production process examined; an in-depth analysis of the related Polyvinylidene Chloride plant capital cost (Capex); and an evaluation of the respective Polyvinylidene Chloride plant operating costs (Opex).
The Polyvinylidene Chloride production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Polyvinylidene Chloride plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Polyvinylidene Chloride plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Polyvinylidene Chloride. Polyvinylidene Chloride is a thermoplastic polymer known for its excellent barrier properties, particularly in food packaging. It is polymerized from vinylidene chloride. Its low permeability to water vapor and gases extends the shelf life of packaged goods.
Raw Materials
Methyl Methacrylate. Methyl Methacrylate (MMA) is a critical monomer used in the production of acrylic plastics, coatings, and adhesives. It is known for its transparency and impact resistance, making it ideal for use in automotive, construction, and optical applications. MMA is produced via the esterification of methacrylic acid and methanol. It is stored as a liquid and is crucial to industries focused on durable, clear, and weather-resistant products.
Vinylidene Chloride. Vinylidene chloride is used as a monomer in the production of polyvinylidene chloride (PVDC), which is applied in food packaging due to its excellent barrier properties. It is also used in coatings and textiles. Vinylidene chloride is produced via dehydrochlorination of 1,1,2-trichloroethane and is stored as a volatile liquid. Its role in creating durable, moisture-resistant films makes it integral to food preservation technology.
Ethyl Acrylate. Ethyl acrylate is an acrylate monomer used in producing polymers and resins for paints, adhesives, textiles, and plastics. It imparts flexibility and durability to acrylic products. Manufactured through the esterification of acrylic acid with ethanol, it is stored as a flammable liquid. Its ability to copolymerize with other monomers allows customization of material properties for specific applications.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Updated with Q2 2024 Data
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Polyvinylidene Chloride production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Polyvinylidene Chloride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Polyvinylidene Chloride production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Polyvinylidene Chloride plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Polyvinylidene Chloride Production Cost Reports
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This report presents the economics of Vinylidene Chloride Copolymer production from vinylidene chloride (VDC) and vinyl chloride using a suspension polymerization process. The economic analysis approaches a plant located in the United States.
Details: 15 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 15 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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