Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 302
ICC - Report ID: 302-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Isobutylene Production from Crude C4s
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 302-B,302-C,302-D
ICC - Related Reports List: 022-A,363-D
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/302-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Isobutylene</b>. Isobutylene (also known as Isobutene) is one of the butylene isomers, used as an intermediate in the production of MTBE, ETBE, isooctane, and methacrolein. Polymerization of Isobutylene produces butyl rubber. Most of times, C4 isomers are produced commercially as by-products from petroleum refinery/petrochemical processes. Isobutylene, specifically, can be produced on commercial scale from processes based on the dehydration of tert-butyl alcohol and on the catalytic dehydrogenation of isobutane. </p> <h6>Raw Material</h6> <p><b>Crude C4</b>. Crude C4 is a fraction from the refining process containing hydrocarbons like butadiene, butenes, and butanes. It is used in the production of synthetic rubber, plastics, and fuels. Crude C4 is separated into its components through distillation and is stored as a gas or liquid. The butadiene extracted from this fraction is especially important for producing synthetic rubbers.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/302-A.jpg
ICC - Short Description: This study presents the economics of Isobutylene production from a crude C4s stream in the United States., using an extraction process similar to Total Isobutylene Acid Extraction process. In this process, sulfuric acid reacts with isobutylene to form an alcohol that is separated from the crude C4 raw material and, through a dehydration step, isobutylene is recovered.
ICC - Main Product: Isobutylene
ICC - Plant Capacity: 60.00
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Isobutylene Production from Crude C4s

Isobutylene Production Costs Report | Issue A | Q2 2024

Production Cost Report

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Report Details
60 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 60 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Isobutylene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Isobutylene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Isobutylene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Isobutylene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Isobutylene Production Cost Reports

Isobutylene from Isobutane (Platinum-Catalyzed Dehydrogenation)

It presents the economics of Isobutylene production from isobutane in the United States, using a dehydrogenation process similar to UOP Oleflex. This technology uses a proprietary platinum dehydrogenation catalyst in a moving-bed reactor.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $999 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Isobutylene from Isobutane (Chromium-Catalyzed Dehydrogenation)

This report presents the economics of Isobutylene production from isobutane in the United States. The process examined is a dehydrogenation process similar to Lummus CATOFIN. This technology uses a proprietary chromium dehydrogenation catalyst in a fixed-bed reactor.

Details: 200 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $999 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Isobutylene from Isobutane (Steam Reforming and Oxyreaction)

This report analyses the economics of Isobutylene production from isobutane in the USA. The process examined is a dehydrogenation process similar to Uhde STAR. Initially, isobutane undergoes steam reforming, which is followed by oxyreaction, yielding isobutylene.

Details: 200 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $999 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Methyl Methacrylate Production from Isobutylene

This report presents the economics of an oxidation process similar to Sumitomo/ Nippon Shokubai process for Methyl Methacrylate (MMA) production from isobutylene in the United States. Initially, isobutylene is oxidized to methacrolein, which is further oxidized to methacrylic acid (MAA). Then, MAA is esterified with methanol to produce MMA.

Details: 120 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $1,199 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

ETBE Production from Isobutylene

This study presents an economical analysis of Ethyl tert-Butyl Ether (ETBE) production from isobutylene and ethanol in the United States. In this process, isobutylene obtained from a butane hydrogenation plant is submitted to a etherification reaction with ethanol conducted in two steps. The first step is in a conventional reactor and the second in a reactive distillation column.

Details: 700 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $1,199 USD

The cost analyses presented in this report target a 700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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