Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 115
ICC - Report ID: 115-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Hydrogen Peroxide Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Related Reports List: 246-A,246-C
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/115-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <b>Hydrogen Peroxide</b></p></b></p> <h6>Raw Materials</h6> <p><b>Hydrogen</b></p>, <p><b>Chemicals</b></p>, <p><b>2-Ethyl Anthraquinone</b></p>, <p><b>Aromatic Solvent</b></p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/115-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises four major sections: (1) hydrogenation; (2) oxidation; (3) concentration and purification; and (4) working solution recovery.</p><p>* Hydrogenation. Initially, 2-ethyl anthraquinone (EAQ) is dissolved in a polar/non-polar solvent mix to form a solution (known as the working solution). The working solution feeds the hydrogenation reactor, where the EAQ is reduced to 2-ethyl anthrahydroquinone (EAHQ) by hydrogen gas in the presence of a catalyst. </p><p>* Oxidation. During the oxidation, EAHQ is oxidized back to EAQ, while simultaneously producing H2O2. Oxygen from ambient air is used in the oxidation, and the reaction is not catalyzed (that is, autoxidation). The working solution obtained from the oxidation is directed to the concentration and purification section, downstream.</p><p>* Concentration and purification. The hydrogen peroxide is separated from the working solution by means of countercurrent extraction with demineralized water and then passed through an adsorbent resin bed for removal of entrained organic compounds from the working solution. After purification, the hydrogen peroxide solution is fed to a vacuum distillation column, to be concentrated to 70 wt.%.</p><p>* Working solution recovery. The working solution leaving the extraction area is passed through a drying step to adjust the water content before being recycled back to the hydrogenation unit. Subsequently, part of the working solution is passed over an activated alumina bed for reverting unwanted quinone-related species to active quinones and removing the irreversibly degraded products. </p>
ICC - Short Description: This report presents the economics of Hydrogen Peroxide production from hydrogen in the United States using an anthraquinone auto-oxidation process. In this process, 2-ethyl anthraquinone is sequentially hydrogenated and oxidized, generating Hydrogen Peroxide.
ICC - Main Product: Hydrogen Peroxide
ICC - Plant Capacity: 100.00
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Hydrogen Peroxide Production

Hydrogen Peroxide Production Costs Report | Issue A | Q3 2024

Production Cost Report

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100 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 100 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

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Production Process Information

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Hydrogen Peroxide production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Hydrogen Peroxide process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Hydrogen Peroxide production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Hydrogen Peroxide plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Details: 1,000 MM Nm3/y United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

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