Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: D
ICC - Volume: 36
ICC - Report ID: 036-D
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Benzene Production from Pygas (Hydrodealkylation Process)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 036-C,036-E,036-G,036-H,036-I,036-J,036-A,036-B,036-F
ICC - Related Reports List: 047-A,293-A
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/036-D.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Benzene</b></p>, <p><b>Crude C5s</b></p>, <p><b>C9 Aromatics</b></p> <h6>Raw Materials</h6> <p><b>Pygas</b></p>, <p><b>Chemicals</b></p>, <p><b>Hydrogen</b></p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/036-D.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises three major sections: (1) Hydrogen Treatment; (2) Reactions; and (3) Purification.</p><p>Hydrogen Treatment. The gaseous stream from the flash drum, is mixed with a reformer grade hydrogen make-up stream, and then fed to a the bottom of a multi-stage absorber column. The purpose is to remove residual hydrocarbons from the hydrogen-rich feed stream, avoiding the build-up of impurities in the process. The washed hydrogen-rich gas is compressed and heated, before being mixed with the feed mixture.</p><p>Reactions. Initially, the pyrolysis gasoline is fractionated for the removal of C5- and C9+ components from the gasoline. The feed is then combined with recycled (unconverted) aromatics, forming a mixture that is vaporized by hot hydrogen and fed to a pre-treatment reactor along with hydrogen. In the pre-treatment reactor, diolefins, cyclic diolefins, and styrene are selectively hydrogenated in the presence of catalysts (cobalt molybdate on alumina), and a portion of thiophene and other sulfur compounds are converted to H2S. The hydrogenated effluent from the pre-treatment reactor is heated and subsequently fed to fixed-bed reactors operating in series, where hydrocracking of nonaromatics and dealkylation of aromatics to benzene are carried out in the presence of chromia-alumina catalyst. While dealkylation reactions are exothermic, the reaction temperature is controlled by recycling cold hydrogen between catalysts beds.</p><p>Purification. The resulting effluent from the dealkylation reactors is cooled and fed to a flash drum for the recovery of hydrogen.The liquid outlet is stabilized, clay treated and then fractionated to obtain a finished benzene product.</p><p></p>
ICC - Short Description: This analysis presents the economics of Benzene production from pyrolysis gasoline (pygas) in the United States using a typical hydrodealkylation process. Initially, pygas is fractionated into 3 hydrocarbon cuts. The C6-C8 fraction is then directed to the hydrodealkylation step, in which the aromatics content in the process stream are converted into benzene
ICC - Main Product: Benzene
ICC - Plant Capacity: 250.00
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Benzene Production from Pygas (Hydrodealkylation Process)

Benzene Production Costs Report | Issue D | Q2 2024

Production Cost Report

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250 kta United States-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 250 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

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Production Costs Datasheet

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Production Process Information

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Benzene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Benzene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Benzene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Benzene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Benzene Production Cost Reports

Benzene from Toluene (Selective Toluene Disproportionation)

It presents the economics of a selective toluene disproportionation process (STDP) for Benzene production in the United States. In the STDP, toluene is converted into benzene and xylenes (mainly, p-xylene). The reaction is carried out with a zeolitic catalyst, in a hydrogen atmosphere to minimize coke formation and side reactions.

Details: 250 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Benzene from Toluene (Hydrodealkylation)

This study presents the economic analysis for the construction of an industrial plant for Benzene production from toluene in the United States. This study reviews a toluene hydrodealkylation (THDA) technology similar to Houdry's Detol. In this process, toluene is converted over a fixed-bed catalyst into Benzene.

Details: 250 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue I   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Cyclohexane from Benzene and Hydrogen (Liquid-Phase Process)

This feasibility study shows the economics of Cyclohexane production from benzene using a liquid phase hydrogenation process in the presence of a nickel-based catalyst. The economic analysis presented is based on a plant constructed in the United States.

Details: 200 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Nitrobenzene Production from Benzene (NORAM)

This report presents the economics of Nitrobenzene production from benzene and nitric acid in the United States. The process analyzed in this report is similar to NORAM's adiabatic benzene nitration process, which uses a plug-flow nitrator containing jet-impingement elements.

Details: 530 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 530 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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