Phenylchlorosilanes Production
Chlorosilanes Production Costs Report | Issue B | Q4 2024
| Report Details |
| 3 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 3 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents a feasibility analysis of Phenylmethyldichlorosilanes production starting from benzene and methyldichlorosilanes. In this batch process, benzene and methyldichlorosilane are mixed with a boron trichloride solution - which works as catalyst for the reaction. The study assumes a plant located in the United States.
The report provides a comprehensive study of Chlorosilanes production and related Chlorosilanes production cost, covering three key aspects: a complete description of the Chlorosilanes production process examined; an in-depth analysis of the related Chlorosilanes plant capital cost (Capex); and an evaluation of the respective Chlorosilanes plant operating costs (Opex).
The Chlorosilanes production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Chlorosilanes plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Chlorosilanes plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Phenylmethyldichlorosilanes. Phenylmethyldichlorosilanes (a.k.a. Methyl-Phenyl-Dichlorosilanes) are organosilicon compounds used as intermediates in producing silicones and resins. They are produced by reacting phenylmethylchloride with silicon. These compounds play a key role in silicone rubber manufacturing.
Raw Materials
Mixed Methylchlorosilanes. Mixed Methylchlorosilanes are a group of silicon-containing compounds essential in the production of silicones, resins, and sealants. These reactive intermediates are used to create a range of silicone-based materials with varying flexibility and durability. These compounds are produced by reacting silicon with methyl chloride. They are stored and transported as liquids, and their demand is closely linked to the growing need for silicone products in industrial and consumer applications.
Benzene. Benzene (C6H6) is a flammable and volatile liquid. As the most simple aromatic hydrocarbon, it is used as an intermediate to produce many important chemicals, such as styrene (raw material for polystyrene and synthetic rubber), cyclohexane (used in nylon production), alkylbenzenes (used in detergent industry), aniline (used to produce dyes and polyurethanes), and chlorobenzenes. Also, benzene is used to produce pharmaceuticals, specialty chemicals, plastics, and pesticides. It occurs naturally in crude oil and coal tar.
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Production Process Information
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Production Costs Datasheet
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Production Process Information
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Chlorosilanes production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Chlorosilanes process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Chlorosilanes production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Chlorosilanes plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Chlorosilanes Production Cost Reports
Mixed Methylchlorosilanes Production
This report presents the economics of Mixed Methylchlorosilanes (mostly dimethyldichlorosilanes) production, starting from silicon and methyl chloride. The economic analysis approaches a plant located in the United States. In this process, methyl chloride and silicon powder are reacted in a fluidized bed reactor with copper catalyst, yielding the methylchlorosilanes.
Details: 180 kta United States-based plant | Q4 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Vinylchlorosilanes Production
This report presents a techno-economic study of Vinylmethyldichlorosilane production using a conventional industrial process based on high temperature condensation of vinyl chloride with methyldichlorosilane. The economic analysis is based on a plant located in the United States.
Details: 1.50 kta United States-based plant | Q4 2024 | 107 pages | Issue C From $1,999 USD
The cost analyses presented in this report target a 1.50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Details: 250 kta United States-based plant | Q4 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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This report presents the economics of Mixed Methylchlorosilanes (mostly dimethyldichlorosilanes) production, starting from silicon and methyl chloride. The economic analysis approaches a plant located in the United States. In this process, methyl chloride and silicon powder are reacted in a fluidized bed reactor with copper catalyst, yielding the methylchlorosilanes.
Details: 180 kta United States-based plant | Q4 2024 | 107 pages | Issue A From $799 USD
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