Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 281
ICC - Report ID: 281-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Phenylchlorosilanes Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 281-A,281-C
ICC - Related Reports List: 036-C,036-D,281-A
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"11","price":0},"2":{"time":"6","price":"699"}},"2":{"1":{"time":"11","price":0},"2":{"time":"6","price":"699"}},"3":{"1":{"time":"13","price":0},"2":{"time":"8","price":"699"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"1999","2":"1999","3":"1999"},"2":{"1":"2999","2":"2999","3":"2999"},"3":{"1":"4799","2":"4799","3":"4799"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/281-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Phenylmethyldichlorosilanes</b>. Phenylmethyldichlorosilanes (a.k.a. Methyl-Phenyl-Dichlorosilanes) are organosilicon compounds used as intermediates in producing silicones and resins. They are produced by reacting phenylmethylchloride with silicon. These compounds play a key role in silicone rubber manufacturing. </p> <h6>Raw Materials</h6> <p><b>Mixed Methylchlorosilanes</b>. Mixed Methylchlorosilanes are a group of silicon-containing compounds essential in the production of silicones, resins, and sealants. These reactive intermediates are used to create a range of silicone-based materials with varying flexibility and durability. These compounds are produced by reacting silicon with methyl chloride. They are stored and transported as liquids, and their demand is closely linked to the growing need for silicone products in industrial and consumer applications.</p> <b>Benzene</b>. Benzene (C6H6) is a flammable and volatile liquid. As the most simple aromatic hydrocarbon, it is used as an intermediate to produce many important chemicals, such as styrene (raw material for polystyrene and synthetic rubber), cyclohexane (used in nylon production), alkylbenzenes (used in detergent industry), aniline (used to produce dyes and polyurethanes), and chlorobenzenes. Also, benzene is used to produce pharmaceuticals, specialty chemicals, plastics, and pesticides. It occurs naturally in crude oil and coal tar. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/281-B.jpg
ICC - Short Description: This report presents a feasibility analysis of Phenylmethyldichlorosilanes production starting from benzene and methyldichlorosilanes. In this batch process, benzene and methyldichlorosilane are mixed with a boron trichloride solution - which works as catalyst for the reaction. The study assumes a plant located in the United States.
ICC - Main Product: Chlorosilanes
ICC - Plant Capacity: 3.00
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ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Phenylchlorosilanes Production

Chlorosilanes Production Costs Report | Issue B | Q4 2024

Production Cost Report

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3 kta United States-based plant   |   Q4 2024   |   107 pages

This report presents a cost analysis of a 3 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

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Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Chlorosilanes production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Chlorosilanes process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Chlorosilanes production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Chlorosilanes plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Chlorosilanes Production Cost Reports

Mixed Methylchlorosilanes Production

This report presents the economics of Mixed Methylchlorosilanes (mostly dimethyldichlorosilanes) production, starting from silicon and methyl chloride. The economic analysis approaches a plant located in the United States. In this process, methyl chloride and silicon powder are reacted in a fluidized bed reactor with copper catalyst, yielding the methylchlorosilanes.

Details: 180 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Vinylchlorosilanes Production

This report presents a techno-economic study of Vinylmethyldichlorosilane production using a conventional industrial process based on high temperature condensation of vinyl chloride with methyldichlorosilane. The economic analysis is based on a plant located in the United States.

Details: 1.50 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue C   From $1,999 USD

The cost analyses presented in this report target a 1.50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Benzene Production from Pygas (Extractive Distillation Process)

This report examines the costs related to Benzene production from pyrolysis gasoline (pygas) in the United States using a typical extractive distillation process. Initially, pygas is fractionated into 3 hydrocarbon cuts. The C6s fraction is then fed to an extractive distillation system, using N-formylmorpholine (NFM) as solvent. to recover benzene.

Details: 250 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Benzene Production from Pygas (Hydrodealkylation Process)

This analysis presents the economics of Benzene production from pyrolysis gasoline (pygas) in the United States using a typical hydrodealkylation process. Initially, pygas is fractionated into 3 hydrocarbon cuts. The C6-C8 fraction is then directed to the hydrodealkylation step, in which the aromatics content in the process stream are converted into benzene

Details: 250 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Mixed Methylchlorosilanes Production

This report presents the economics of Mixed Methylchlorosilanes (mostly dimethyldichlorosilanes) production, starting from silicon and methyl chloride. The economic analysis approaches a plant located in the United States. In this process, methyl chloride and silicon powder are reacted in a fluidized bed reactor with copper catalyst, yielding the methylchlorosilanes.

Details: 180 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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