Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: C
ICC - Volume: 281
ICC - Report ID: 281-C
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Vinylchlorosilanes Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 281-A,281-B
ICC - Related Reports List: 281-A,176-C,176-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/281-C.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Vinylmethyldichlorosilane</b>. Vinylmethyldichlorosilane (a.ka. Vinyl Methyl-Dichlorosilane) is a reactive organosilicon compound used in silicone production and as a crosslinking agent in adhesives and coatings. It is synthesized from methyl chloride and silicon. Its role in forming durable silicone polymers is crucial for many industries. </p> <h6>Raw Materials</h6> <p><b>Mixed Methylchlorosilanes</b>. Mixed Methylchlorosilanes are a group of silicon-containing compounds essential in the production of silicones, resins, and sealants. These reactive intermediates are used to create a range of silicone-based materials with varying flexibility and durability. These compounds are produced by reacting silicon with methyl chloride. They are stored and transported as liquids, and their demand is closely linked to the growing need for silicone products in industrial and consumer applications.</p> <b>Vinyl Chloride</b>. Vinyl chloride, or vinyl chloride monomer (VCM), is a major chemical commodity, with worldwide importance related to its industrial use as the precursor to PVC. VCM is also used in a wide variety of copolymers. Inherent flame-retardant properties, wide range of plasticized compounds, and low cost of polymers produced from vinyl chloride have made it in fact a major industrial chemical, manufactured in about fifty countries. First commercially produced by catalytic hydrochlorination of acetylene, vinyl chloride nowadays is largely produced through ethylene-based, balanced vinyl chloride process. VCM production routes development have been tightly connected to the availability of key raw materials, particularly ethylene and chlorine, along with concerns related to energy efficiency, environmental impact, safety, and process reliability. Most of the existing VCM plants are actually integrated to EDC plants, where direct chlorination and oxychlorination processes are employed in parallel for EDC production.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/281-C.jpg
ICC - Short Description: This report presents a techno-economic study of Vinylmethyldichlorosilane production using a conventional industrial process based on high temperature condensation of vinyl chloride with methyldichlorosilane. The economic analysis is based on a plant located in the United States.
ICC - Main Product: Chlorosilanes
ICC - Plant Capacity: 1.50
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Vinylchlorosilanes Production

Chlorosilanes Production Costs Report | Issue C | Q2 2024

Production Cost Report

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Report Details
1.50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 1.50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Chlorosilanes production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Chlorosilanes process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Chlorosilanes production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Chlorosilanes plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Chlorosilanes Production Cost Reports

Mixed Methylchlorosilanes Production

This report presents the economics of Mixed Methylchlorosilanes (mostly dimethyldichlorosilanes) production, starting from silicon and methyl chloride. The economic analysis approaches a plant located in the United States. In this process, methyl chloride and silicon powder are reacted in a fluidized bed reactor with copper catalyst, yielding the methylchlorosilanes.

Details: 180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Phenylchlorosilanes Production

This report presents a feasibility analysis of Phenylmethyldichlorosilanes production starting from benzene and methyldichlorosilanes. In this batch process, benzene and methyldichlorosilane are mixed with a boron trichloride solution - which works as catalyst for the reaction. The study assumes a plant located in the United States.

Details: 3 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,999 USD

The cost analyses presented in this report target a 3 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Vinyl Chloride Production from Ethylene Dichloride

This report presents the economics of Vinyl Chloride production from ethylene dichloride (EDC) in the United States using a typical thermal cracking process. In the process under analysis, EDC is thermally cracked to produce Vinyl Chloride, also generating hydrogen chloride as a by-product.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Vinyl Chloride Production from Acetylene

This feasibility study reviews a typical hydrochlorination process for Vinyl Chloride production from acetylene. In this process, anhydrous hydrogen chloride is reacted in vapor phase with acetylene over a mercuric chloride catalyst producing Vinyl Chloride. The economic analysis presented is based on the construction of an industrial plant in the United States.

Details: 280 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 280 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Mixed Methylchlorosilanes Production

This report presents the economics of Mixed Methylchlorosilanes (mostly dimethyldichlorosilanes) production, starting from silicon and methyl chloride. The economic analysis approaches a plant located in the United States. In this process, methyl chloride and silicon powder are reacted in a fluidized bed reactor with copper catalyst, yielding the methylchlorosilanes.

Details: 180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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