Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 86
ICC - Report ID: 086-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Methyl Chloride Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 086-A
ICC - Related Reports List: 138-A,001-A,274-A,281-A,001-B
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"5","price":0},"2":{"time":"1","price":"299"}},"2":{"1":{"time":"5","price":0},"2":{"time":"1","price":"299"}},"3":{"1":{"time":"7","price":0},"2":{"time":"3","price":"299"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/086-A.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Chloromethane</b></p>, <p><b>Hydrochloric Acid</b></p> <h6>Raw Materials</h6> <p><b>Methanol</b></p>, <p><b>Chemicals</b></p>, <p><b>Sulfuric Acid</b></p>, <p><b>Hydrogen Chloride</b></p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/086-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises three major sections: (1) hydrochlorination reaction; (2) water and HCl removal; and (3) purification.</p><p>* Hydrochlorination reaction. Initially, methanol and anhydrous hydrogen chloride are combined in vapor phase and passed together over a catalyst bed of gamma-alumina, yielding Methyl Chloride.</p><p>* Water and HCl removal. Reactor vapor outlet is quenched with a recycled hydrochloric acid stream and subsequently with caustic soda, what leads to the condensation of water byproduct from the reaction and excess hydrogen chloride.</p><p>* Purification. The gaseous crude Methyl Chloride is then fed to a column along with sulfuric acid, for the removal of dimethyl ether and residual water. Finally, the dry Methyl Chloride is purified from heavy ends in a distillation column, operating under high pressures.</p>
ICC - Short Description: This report presents the economics of Methyl Chloride production from methanol and hydrogen chloride. The economic analysis encompasses a plant located in the United States using a conventional industrial process where chloridric acid is combined with methanol in a reaction occurring in vapor phase over a catalyst bed.
ICC - Main Product: Chloromethane
ICC - Plant Capacity: 200.00
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ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Methyl Chloride Production

Chloromethane Production Costs Report | Issue A | Q2 2024

Production Cost Report

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Report Details
200 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 200 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Chloromethane production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Chloromethane process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Chloromethane production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Chloromethane plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Chloromethane Production Cost Reports

Methyl Chloride Production

This report presents the economics of Methyl Chloride production from methanol and hydrogen chloride. The economic analysis encompasses a plant located in the United States using a conventional industrial process where chloridric acid is combined with methanol in a reaction occurring in vapor phase over a catalyst bed.

Details: 200 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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This study presents the economics of large-scale Methanol production from natural gas in the United States. In the process examined, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and then the syngas is converted into Methanol.

Details: 1,000 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Natural Gas (Combined Reforming)

This study presents the economics of large-scale Methanol production from natural gas in the United States. In this process, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and secondary autothermal reforming. Then, the syngas is converted into Methanol.

Details: 1,700 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 1,700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrogen Chloride Production from Hydrogen and Chlorine

This study analysis the economics of Anhydrous Hydrogen Chloride (HCl) production from hydrogen and chlorine in the United States. The process examined is a typical synthesis of Hydrogen Chloride via the direct reaction of the elements.

Details: 25 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydroxypropyl Methyl Cellulose Production

This report presents a feasibility analysis of Hydroxypropyl Methyl Cellulose (HPMC) production starting from cellulose, methyl chloride and propylene oxide. In this process, cellulose is alkalized with caustic soda and etherified first with propylene oxide and then with methyl chloride (dissolved in dimethyl ether), before passing through an etherification reaction. The plant is assumed to be located in the United States.

Details: 12 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $1,999 USD

The cost analyses presented in this report target a 12 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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This report presents the economics of Mixed Methylchlorosilanes (mostly dimethyldichlorosilanes) production, starting from silicon and methyl chloride. The economic analysis approaches a plant located in the United States. In this process, methyl chloride and silicon powder are reacted in a fluidized bed reactor with copper catalyst, yielding the methylchlorosilanes.

Details: 180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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