Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 359
ICC - Report ID: 359-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Acrylic/Maleic Copolymer Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Related Reports List: 007-C,007-D,003-A,003-B,110-B,110-A
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"2":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"3":{"1":{"time":"11","price":0},"2":{"time":"6","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/359-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <b>Acrylic Maleic Copolymer</b></p></b></p> <h6>Raw Materials</h6> <p><b>Chemicals</b></p>, <p><b>Maleic Anhydride</b></p>, <p><b>Glacial Acrylic Acid</b></p>, <p><b>Caustic Soda</b></p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/359-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises two major sections: (1) Reaction and (2) Finishing.</p><p>Reaction. Maleic anhydride is hydrolyzed and partially neutralized by a sodium hydroxide solution, resulting in a mixture of water, maleic acid, and sodium maleate. This solution is sent to the polymerization reactor, a batch reactor continuously mixed. Acrylic acid, and other chemicals (e.g., initiators and additives) are fed dropwise into the reactor, maintained at about 100 °C and 5 bar. At the end of the reaction, reducing agents can be added to terminate the copolymerization, and a sodium hydroxide solution neutralizes the system. Finally, the concentrated polymer solution goes to Finishing steps (drying and packing).</p><p>Finishing. Leaving the reactor, the polymer aqueous solution is transferred to a drying system for forming granules: it is mixed with surfactants and inorganic electrolytes and sprayed into a countercurrent spray-drying tower, in order to reduce the moisture content of the product to less than 8 wt%. Then, dry Acrylic Acid/Maleic Anhydride Copolymer granules are obtained, homogenized, packed, and stored.</p>
ICC - Short Description: This report presents an economic analysis of Acrylic Acid Maleic Anhydride Copolymer production. The analysis, reflecting the economics of a United States-based plant, approaches an industrial process in that maleic anhydride is first hydrolyzed before being reacted with acrylic acid to form an Acrylic/Maleic Copolymer that is usually employed in detergents.
ICC - Main Product: Acrylic Maleic Copolymer
ICC - Plant Capacity: 3.00
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ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Acrylic/Maleic Copolymer Production

Acrylic Maleic Copolymer Production Costs Report | Issue A | Q3 2024

Production Cost Report

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3 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 3 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Acrylic Maleic Copolymer production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Acrylic Maleic Copolymer process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Acrylic Maleic Copolymer production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Acrylic Maleic Copolymer plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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