Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: D
ICC - Volume: 140
ICC - Report ID: 140-D
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Titanium Dioxide Production from Titanium Slag (Sulfate Process)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 140-A,140-B,140-C,140-E
ICC - Related Reports List: 111-A,116-A
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/140-D.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Titanium Dioxide</b>. Titanium Dioxide is a white pigment used in paints, coatings, plastics, and cosmetics. Its high refractive index and brightness make it valuable for enhancing opacity and durability in products. Titanium dioxide is produced through the extraction and processing of titanium-bearing minerals. It is stored as a fine powder and is highly demanded in industries requiring pure, high-performance pigments.</p> <h6>Raw Materials</h6> <p><b>Sulfuric Acid</b>. Sulfuric acid is one of the most widely used industrial chemicals, serving as a key component in fertilizer production, mineral processing, and chemical manufacturing. It is also used in the refining of petroleum and metal ores. Sulfuric acid is produced via the contact process, where sulfur dioxide is oxidized and absorbed in water. It is stored as a liquid and is crucial for processes like phosphate fertilizer production and in lead-acid batteries.</p> <b>Titanium Slag</b>. Titanium slag is a high-grade feedstock rich in titanium dioxide (TiO2), used in the production of titanium metal and white pigments for paints, plastics, and paper. It is produced by smelting ilmenite ore in electric furnaces. Stored as a solid, titanium slag is essential in the chloride process for producing titanium dioxide, which is valued for its opacity, whiteness, and UV-blocking properties in coatings and plastics.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/140-D.jpg
ICC - Short Description: This report presents a feasibility study of Titanium Dioxide production from Titanium Slag in United States. In this process, the slag is digested with sulfuric acid forming titanyl sulfate, which is hydrolyzed to hydrated titanium dioxide. Then, it is calcinated to Titanium Dioxide.
ICC - Main Product: Titanium Dioxide
ICC - Plant Capacity: 120.00
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Titanium Dioxide Production from Titanium Slag (Sulfate Process)

Titanium Dioxide Production Costs Report | Issue D | Q2 2024

Production Cost Report

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120 kta United States-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 120 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Titanium Dioxide production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Titanium Dioxide process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Titanium Dioxide production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Titanium Dioxide plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Titanium Dioxide Production Cost Reports

Titanium Dioxide Production from Synthetic Rutile (Chloride Process)

This study comprises a techno-economic analysis of an industrial process for Titanium Dioxide production from rutile in a United States-based facility. In this process, rutile is chlorinated to titanium tetrachloride, which is then oxidized to Titanium Dioxide.

Details: 150 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Titanium Dioxide Production from Ilmenite (Sulfate Process)

This report presents a feasibility study of Titanium Dioxide production from ilmenite in United States. In this process, ilmenite is digested with sulfuric acid forming titanyl sulfate, which is hydrolyzed to hydrated titanium dioxide. Then, it is calcinated to titanium dioxide.

Details: 120 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Chlorine Production from Sodium Chloride (Membrane Process)

This study presents the economics of Chlorine production from sodium chloride via a membrane process plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a membrane cell, producing Chlorine, sodium hydroxide and hydrogen.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Aluminum Sulfate Production

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Details: 60 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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