Medium-Purity Terephthalic Acid Production
Terephthalic Acid Production Costs Report | Issue A | Q4 2024
Report Details |
750 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 750 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Medium-Purity Terephthalic Acid (MTA) production. The analysis is based on a plant located in the United States starting from p-xylene using a typical catalytic oxidation process. In this process, p-xylene is oxidized to terephthalic acid (TPA). Then, the TPA is crystallized and recovered from the liquor and MTA is obtained as the final product.
The report provides a comprehensive study of Terephthalic Acid production and related Terephthalic Acid production cost, covering three key aspects: a complete description of the Terephthalic Acid production process examined; an in-depth analysis of the related Terephthalic Acid plant capital cost (Capex); and an evaluation of the respective Terephthalic Acid plant operating costs (Opex).
The Terephthalic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Terephthalic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Terephthalic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview

Product
Terephthalic Acid. Terephthalic Acid is the most important dicarboxylic acid. It is obtained by catalytic, liquid-phase air oxidation of p-xylene. Most of the terephthalic acid produced commercially is purified to then be consumed as precursor to saturated polyesters, primarily PET (polyethylene terephthalate) and, to a lesser extent, PBT (polybutylene terephthalate).
Raw Material
Paraxylene. p-Xylene, or paraxylene is the most important commercial isomer among the xylenes group. Almost all of its production is converted to Terephthalic Acid and dimethyl terephthalate. p-Xylene is primarily manufactured by naphtha catalytic reforming, followed by separation of the xylenes isomers, crystallization or absorption for pxylene separation.
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Production Process Information
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Production Process Information
Process Consumptions
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Terephthalic Acid production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Terephthalic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Terephthalic Acid production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Terephthalic Acid plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Terephthalic Acid Production Cost Reports
Purified Terephthalic Acid from p-Xylene (Conventional Process)
This study presents the economics of Purified Terephthalic Acid (PTA) production using p-xylene as the process feedstock. The study approaches the construction of a plant in the United States employing a conventional catalytic oxidation process. In this process, p-xylene is oxidized to terephthalic acid (TPA). The TPA is subjected to separation and drying steps, and then sent to hydrogenation to obtain PTA as the final product.
Details: 700 kta United States-based plant | Q4 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Purified Terephthalic Acid from p-Xylene (BP Technology)
This assessment presents the economics of Purified Terephthalic Acid (PTA) production from p-xylene. The economic analysis is based in a plant located in the United States. The process examined in this report is similar to BP X Technology. In this process, p-xylene is oxidized to terephthalic acid, which is hydrogenated to obtain PTA. Drying and storage of crude terephthalic acid is not necessary.
Details: 700 kta United States-based plant | Q4 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Other Related Production Cost Reports
Paraxylene from Mixed Xylenes (Only Adsorption and Isomerization)
This report examines the costs related to a typical process for p-Xylene production from mixed xylenes via adsorption and isomerization in the United States. The remaining xylenes as well as the ethylbenzene are isomerized and recycled to the adsorption unit.
Details: 1,100 kta United States-based plant | Q4 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 1,100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Paraxylene from Mixed Xylenes (Ethylbenzene Dealkylation)
It presents the economics of a process for p-Xylene production from mixed xylenes in the United States, via isomerization followed by ethylbenzene (EB) dealkylation. In this process, a mixture of C8 aromatics is sent to an adsorption unit for the recovery of p-Xylene. The remaining xylenes are isomerized to equilibrium and the EB is dealkylated to benzene by-product.
Details: 1,100 kta United States-based plant | Q4 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 1,100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Polyethylene Terephthalate from MEG and PTA (Diol Incorporation)
It presents the economics of Polyethylene Terephthalate (PET) production from ethylene glycol and purified terephthalic acid (PTA) in the USA. The process examined in this report is a melt-phase process and solid-state polymerization similar to Invista NG3.
Details: 220 kta United States-based plant | Q4 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 220 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Polytrimethylene Terephthalate Production from TPA and Raw Sugar
This report presents the economics of Polytrimethylene Terephthalate (PTT) production from terephthalic acid and raw sugar in the United States. The process portrayed in the report combines a process similar to DuPont process for generating propanediol from raw sugar and a process similar to Degussa (now Evonik) process for producing PTT from propanediol and terephthalic acid.
Details: 50 kta Germany-based plant | Q4 2024 | 107 pages | Issue C From $1,199 USD
The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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