Succinic Acid Production from Maleic Anhydride
Succinic Acid Production Costs Report | Issue J | Q2 2024
Report Details |
30 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 30 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report analyses the economics of a Succinic Acid production from maleic anhydride. In this process, maleic anhydride is first hydrogenated to produce succinic anhydride, which is then hydrated to produce Succinic Acid. The economic analysis presented is based on a plant constructed in the United States.
The report provides a comprehensive study of Succinic Acid production and related Succinic Acid production cost, covering three key aspects: a complete description of the Succinic Acid production process examined; an in-depth analysis of the related Succinic Acid plant capital cost (Capex); and an evaluation of the respective Succinic Acid plant operating costs (Opex).
The Succinic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Succinic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Succinic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises four major sections: (1) Hydrogenation; (2) Intermediate Purification; (3) Hydration; and (4) Finishing.
Hydrogenation. Fresh hydrogen is mixed with excess hydrogen, compressed and fed with molten maleic anhydride to the first reactor. The hydrogenation reaction is carried out in inert atmosphere in multiple continuous-stirred-tank reactors equipped with jackets for reaction heat removal. The reaction product comprises, besides the desired succinic anhydride, gamma-butyrolactone, butyric acid and traces of other components that may also be generated by hydrogenation of maleic anhydride.
Intermediate Purification. The product of hydrogenation reaction is directed to a filter to separate and recover catalyst. The catalyst-free product is despressurized, so excess hydrogen can be collected and is recycled to reaction. The filtrated is routed to a vacuum distillation, where light side-products formed in the reaction are separated from the succinic anhydride. The molten product is cooled, solidified and transformed into flakes.
Hydration. In a dissolution vessel, the succinic anhydride flakes are mixed with hot, demineralized water. Succinic anhydride reacts with the hot water, forming a solution of Succinic Acid.
Finishing. The Succinic Acid solution is subjected to pressure reduction and cooling, Succinic Acid solubility changes and it precipitates. The succinic acid crystals are separated from the solution via centrifugation and are dried under vacuum. The solution are recycled to the dissolution vessel. Finally, the dried crystals are packed.
Up-to-date PDF Report
Professional report based on Q2 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Compact
$1,199 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Pages | Tables | Images
Read-only Online PDF Format
Updated with Q2 2024 Data
DETAILED
$1,999 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
Downloadable PDF Format
Updated with Q2 2024 Data
PREMIUM
MOST POPULAR
$3,399 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
Pages | Tables | Images
Print-enabled PDF Format Add-on
Updated with Q2 2024 Data
Share with Co-workers
Technical Support via Email
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Succinic Acid production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Succinic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Succinic Acid production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Succinic Acid plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Succinic Acid Production Cost Reports
Bio-Succinic Acid from Glucose (Electrodialysis Process)
This report examines the costs related to bio-based Succinic Acid production from glucose syrup in the United States, using a fermentation process similar to Michigan Biotechnology Institute (MBI) process. In this process, glucose is initially fermented to produce Succinic Acid, which is recovered by electrodialysis from the fermentation broth.
Details: 80 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 80 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Succinic Acid from Raw Sugar (Electrodialysis Process)
This study presents the economics of bio-based Succinic Acid production from raw sugar in Germany, using a fermentation process similar to Michigan Biotechnology Institute (MBI) process. Initially, raw sugar is hydrolyzed into invert sugars. The invert sugars are then fermented to produce Succinic Acid, which is recovered from the fermentation broth by electrodialysis.
Details: 80 kta Germany-based plant | Q2 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 80 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Succinic Acid from Glucose (Ammonium Sulfate Process)
This report analyses the economics of bio-based Succinic Acid production from glucose syrup in the United States, using a fermentation process similar to Myriant process.
Details: 15 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 15 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Succinic Acid from Raw Sugar (Ammonium Sulfate Process)
This report presents the economics of bio-based Succinic Acid production from raw sugar in Germany, using a fermentation process similar to Myriant process. Raw sugar (sucrose) is hydrolyzed to glucose and fructose (invert sugars), which are fermented to Succinic Acid. The product is obtained via crystallization. Ammonium sulfate is generated as by-product.
Details: 15 kta Germany-based plant | Q2 2024 | 107 pages | Issue D From $799 USD
The cost analyses presented in this report target a 15 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Succinic Acid Production from Glycerol
It presents the economics of bio-based Succinic Acid production from crude glycerol in the United States, using a fermentation process similar to Succinity process. In this process, crude glycerol (at 85 wt% purity) obtained as by-product of biodiesel plants is used as raw material. After purification, glycerol is fermented to produce Succinic Acid.
Details: 30 kta United States-based plant | Q2 2024 | 107 pages | Issue E From $799 USD
The cost analyses presented in this report target a 30 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Succinic Acid from Glucose (Direct Crystallization & S. cerevisiae)
It presents the economics of bio-based Succinic Acid production from glucose syrup in the United States using a process similar to BioAmber fermentation process.
Details: 30 kta United States-based plant | Q2 2024 | 107 pages | Issue F From $799 USD
The cost analyses presented in this report target a 30 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Succinic Acid from Raw Sugar (Direct Crystallization & S. cerevisiae)
This study presents the economics of bio-based Succinic Acid production from raw sugar in Germany, using a fermentation process similar to BioAmber process. Raw sugar (sucrose) is hydrolyzed to glucose and fructose (invert sugars), which are fermented to Succinic Acid. The product is obtained via crystallization.
Details: 20 kta Germany-based plant | Q2 2024 | 107 pages | Issue G From $799 USD
The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Succinic Acid from Glucose (Direct Crystallization & CB1 Yeast)
This report examines the costs related to bio-based Succinic Acid production from glucose syrup in the United States. The process examined in this report is similar to Reverdia fermentation process.
Details: 12 kta United States-based plant | Q2 2024 | 107 pages | Issue H From $799 USD
The cost analyses presented in this report target a 12 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Succinic Acid from Raw Sugar (Direct Crystallization & CB1 Yeast)
This study presents the economics of bio-based Succinic Acid production from raw sugar in Germany using a fermentation process similar to Reverdia process. Raw sugar (sucrose) is hydrolyzed to glucose and fructose (invert sugars), which are fermented to Succinic Acid.
Details: 12 kta Germany-based plant | Q2 2024 | 107 pages | Issue I From $799 USD
The cost analyses presented in this report target a 12 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Succinic Acid Production from Succinic Anhydride
This report analyses the economics of a Succinic Acid production from succinic anhydride. In the process analyzed, solid succinic anhydride is dissolved in water and then heated for accelerating the hydration reaction that generates the Succinic Acid. The economic analysis presented considers a plant erected in the United States.
Details: 25 kta United States-based plant | Q2 2024 | 107 pages | Issue K From $799 USD
The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Maleic Anhydride from Butane (Fixed-Bed Reactor + Solvent-Based Recovery)
This feasibility study presents an analysis of Maleic Anhydride production from n-butane in the United States using a process similar to the one developed by Huntsman. In this process, maleic anhydride is produced by the partial oxidation reaction of n-butane with oxygen carried out in a fixed-bed reactor, using a vanadium–phosphorus oxide (VPO) catalyst supported on silica. The reactor effluent is directed to a solvent-based recovery system for Maleic Anhydride separation.
Details: 60 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Maleic Anhydride from Butane (Two Fixed-Bed Reactors + Aqueous-Based Recovery)
This study presents an economic analysis of Maleic Anhydride production from n-butane in the United States using a process similar to the one developed by Scientific Design. In this process, Maleic Anhydride is produced by the partial oxidation reaction of n-butane with oxygen carried out in two fixed-bed reactors, using vanadium–phosphorus oxide (VPO) catalyst supported on silica. The Maleic Anhydride formed is recovered in an aqueous-based system.
Details: 50 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Butanediol Production from Succinic Acid
This feasibility study examines 1,4-Butanediol (BDO) production from succinic acid in the United States using a hydrogenation process similar to the one proposed by BioAmber.
Details: 60 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Hydrogen Production from Natural Gas (Steam Reforming)
This report provides an economic analysis of Hydrogen production from natural gas in the United States using a steam reforming process. Initially, methane present in natural gas is cracked with steam generating syngas. Then, the carbon monoxide from syngas is reacted with steam, producing carbon dioxide and additional hydrogen.
Details: 1,000 MM Nm3/y United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 1,000 MM Nm3/y (MM Nm3 per year per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Hydrogen Production from Natural Gas (Partial Oxidation Process)
This study provides a techno-economic study of Hydrogen production from natural gas in the United States. In this analysis, natural gas is submitted to a thermal partial oxidation process, producing syngas, which is passed through a shift converter to enrich the Hydrogen output.
Details: 25 MM Nm3/y United States-based plant | Q2 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 25 MM Nm3/y (MM Nm3 per year per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Polybutylene Succinate Production from Succinic Acid and Butanediol
This report presents the economics of Polybutylene Succinate (PBS) production from succinic acid and butanediol using a process similar to Uhde Inventa-Fischer process. The economic assessment assumes a plant located in the United States.
Details: 70 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
+800 Reports Developed, Targeting +250 Commodities
Best-in-Class Reports
Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports