Bio-Succinic Acid from Glucose (Direct Crystallization & CB1 Yeast)
Succinic Acid Production Costs Report | Issue H | Q2 2024
Report Details |
12 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 12 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report examines the costs related to bio-based Succinic Acid production from glucose syrup in the United States. The process examined in this report is similar to Reverdia fermentation process.
The report provides a comprehensive study of Succinic Acid production and related Succinic Acid production cost, covering three key aspects: a complete description of the Succinic Acid production process examined; an in-depth analysis of the related Succinic Acid plant capital cost (Capex); and an evaluation of the respective Succinic Acid plant operating costs (Opex).
The Succinic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Succinic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Succinic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Succinic Acid. Succinic acid is a diprotic, dicarboxylic acid with the chemical formula C4H6O4, characterized by the reactivity of the two carboxylic functions and the two methylene groups. Uses range from pharmaceuticals to food, detergents, cosmetics, plastics and resins, plant growth regulators, textiles, photography, and gas and water treatment. While succinic acid has been traditionally produced by several petrochemical-based routes (e.g., hydrogenation of maleic acid and carbonylation of ethylene glycol), more recently, routes for bio-succinic acid production based on the fermentation of carbohydrates such as sugar are emerging. Therefore, for the “green” BDO production, it is necessary the construction of an integrated bio-succinic acid plant, since this bio-based raw material is not widely available on the market.
Raw Material
Glucose Syrup. Glucose (C6H12O6), also known as D-glucose and dextrose, is the most abundant sugar in nature. Commercial glucose products are available in both dry and syrup forms in a variety of purities and concentrations. Glucose uses include pharmaceuticals, food, chemicals and fuels. This compound is used as raw material in fermentative processes for the production of vitamins, organic acids, antibiotics, amino acids, enzymes, and polysaccharides.
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Production Process Information
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Succinic Acid production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Succinic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Succinic Acid production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Succinic Acid plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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This study presents the economics of bio-based Succinic Acid production from raw sugar in Germany, using a fermentation process similar to BioAmber process. Raw sugar (sucrose) is hydrolyzed to glucose and fructose (invert sugars), which are fermented to Succinic Acid. The product is obtained via crystallization.
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