Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 299
ICC - Report ID: 299-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Sodium Chlorite Production from Sodium Chlorate
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 299-B
ICC - Related Reports List: 110-A,110-B
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/299-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Sodium Chlorite</b>. Sodium Chlorite is a chemical compound used in the manufacturing of paper and as a disinfectant. Sodium chlorite is derived indirectly from sodium chlorate, NaClO3. First, sodium chlorate is reduced to chlorine dioxide, typically in a strong acid solution using reducing agents such as sodium sulfite, sulfur dioxide, or hydrochloric acid. This intermediate is then absorbed into a solution of aqueous sodium hydroxide where another reducing agent converts it to sodium chlorite.</p> <h6>Raw Materials</h6> <p><b>Caustic Soda</b>. Causic soda (NaOH), also known as sodium hydroxide, is a major inorganic used in several industries. Most of caustic soda production is used in the manufacture of chemicals, such as propylene oxide and sodium salts. Electrolysis of sodium chloride accounts for most of today’s installed capacity for caustic soda production, which also generates chlorine. </p> <b>Hydrogen Peroxide</b>. Hydrogen Peroxide is the simplest peroxide, mainly used as a bleaching agent and as an oxidizing agent in the pulp and paper, cosmetic, pharmaceutical, chemical, electronics, and textile industries. The scale of Hydrogen Peroxide manufacture and use has increased noticeably with the development of electrochemical processes in the beginning of 1900, and then, with the development of organic autoxidation processes in the 1950s.</p> <b>Sodium Chlorate</b>. Sodium Chlorate is an oxidizing agent used in the production of chlorine dioxide for bleaching paper pulp and in herbicides. It is valued for its strong oxidizing properties and efficiency in industrial applications. Sodium chlorate is produced through the electrolysis of sodium chloride solution and stored as a crystalline solid.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/299-A.jpg
ICC - Short Description: This report presents the economics of Sodium Chlorite production from sodium chlorate, sodium hydroxide, and hydrogen peroxide. Initially, chlorine dioxide gas is obtained from sodium chlorate via a sulfuric acid-based reduction with sulfur dioxide as reduction agent. Then, this gas is absorbed into a solution of sodium hydroxide and hydrogen peroxide, yielding sodium chlorite. The economic analysis is based on a plant located in the United States.
ICC - Main Product: Sodium Chlorite
ICC - Plant Capacity: 5.00
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Sodium Chlorite Production from Sodium Chlorate

Sodium Chlorite Production Costs Report | Issue A | Q2 2024

Production Cost Report

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Report Details
5 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 5 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Sodium Chlorite production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Sodium Chlorite process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Sodium Chlorite production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Sodium Chlorite plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Sodium Chlorite Production Cost Reports

Sodium Chlorite Production from Chlorine

This study presents the costs associated with the construction of a plant for Sodium Chlorite production from chlorine, sodium hydroxide, and hydrogen peroxide in the United States. The process examined integrates hydrochloric acid on-site production, sodium chlorate production via electrolysis, hydrochloric acid-based reduction to chlorine dioxide and finally chlorine dioxide reduction with sodium hydroxide and hydrogen peroxide.

Details: 5 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 5 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Sodium Hydroxide Production from Sodium Chloride (Membrane Process)

This report presents the economics of Sodium Hydroxide production from sodium chloride in the United States, via a typical membrane process. In this process, sodium chloride is decomposed electrolytically, producing sodium hydroxide. Chlorine and hydrogen are generated as by-products in the process.

Details: 550 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 550 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Sodium Hydroxide Production from Sodium Chloride (Diaphragm Process)

It presents the economics of Sodium Hydroxide production from brine in the United States. The process examined in this report is a typical diaphragm process. Chlorine and hydrogen are also generated as by-products in the process.

Details: 600 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 600 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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