Sodium Chlorite Production from Chlorine
Sodium Chlorite Production Costs Report | Issue B | Q4 2024
| Report Details |
| 5 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 5 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This study presents the costs associated with the construction of a plant for Sodium Chlorite production from chlorine, sodium hydroxide, and hydrogen peroxide in the United States. The process examined integrates hydrochloric acid on-site production, sodium chlorate production via electrolysis, hydrochloric acid-based reduction to chlorine dioxide and finally chlorine dioxide reduction with sodium hydroxide and hydrogen peroxide.
The report provides a comprehensive study of Sodium Chlorite production and related Sodium Chlorite production cost, covering three key aspects: a complete description of the Sodium Chlorite production process examined; an in-depth analysis of the related Sodium Chlorite plant capital cost (Capex); and an evaluation of the respective Sodium Chlorite plant operating costs (Opex).
The Sodium Chlorite production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Sodium Chlorite plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Sodium Chlorite plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Sodium Chlorite. Sodium Chlorite is a chemical compound used in the manufacturing of paper and as a disinfectant. Sodium chlorite is derived indirectly from sodium chlorate, NaClO3. First, sodium chlorate is reduced to chlorine dioxide, typically in a strong acid solution using reducing agents such as sodium sulfite, sulfur dioxide, or hydrochloric acid. This intermediate is then absorbed into a solution of aqueous sodium hydroxide where another reducing agent converts it to sodium chlorite.
Raw Materials
Caustic Soda. Causic soda (NaOH), also known as sodium hydroxide, is a major inorganic used in several industries. Most of caustic soda production is used in the manufacture of chemicals, such as propylene oxide and sodium salts. Electrolysis of sodium chloride accounts for most of today’s installed capacity for caustic soda production, which also generates chlorine.
Chlorine. Chlorine figures among the most important chemical commodities. It is an indispensable intermediate in the chemical industry, employed in the manufacture of a multitude of end products (e.g. materials of construction, solvents, pesticides, etc). Most of chlorine produced on commercial scale is based on electrolysis of aqueous sodium chloride (brine), which also generates caustic soda and hydrogen as co-products (chlor-alkali processes).
Hydrogen Peroxide. Hydrogen Peroxide is the simplest peroxide, mainly used as a bleaching agent and as an oxidizing agent in the pulp and paper, cosmetic, pharmaceutical, chemical, electronics, and textile industries. The scale of Hydrogen Peroxide manufacture and use has increased noticeably with the development of electrochemical processes in the beginning of 1900, and then, with the development of organic autoxidation processes in the 1950s.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Sodium Chlorite production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Sodium Chlorite process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Sodium Chlorite production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Sodium Chlorite plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Sodium Chlorite Production Cost Reports
Sodium Chlorite Production from Sodium Chlorate
This report presents the economics of Sodium Chlorite production from sodium chlorate, sodium hydroxide, and hydrogen peroxide. Initially, chlorine dioxide gas is obtained from sodium chlorate via a sulfuric acid-based reduction with sulfur dioxide as reduction agent. Then, this gas is absorbed into a solution of sodium hydroxide and hydrogen peroxide, yielding sodium chlorite. The economic analysis is based on a plant located in the United States.
Details: 5 kta United States-based plant | Q4 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 5 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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