Commodity Production Costs Report
Sodium Chlorite Production from Chlorine
Sodium Chlorite Operating Costs & Plant Construction Costs
This study presents the costs associated with the construction of a plant for Sodium Chlorite production from chlorine, sodium hydroxide, and hydrogen peroxide in the United States. The process examined integrates hydrochloric acid on-site production, sodium chlorate production via electrolysis, hydrochloric acid-based reduction to chlorine dioxide and finally chlorine dioxide reduction with sodium hydroxide and hydrogen peroxide.
The report provides a comprehensive study of Sodium Chlorite production and related Sodium Chlorite production cost, covering three key aspects: a complete description of the Sodium Chlorite production process examined; an in-depth analysis of the related Sodium Chlorite plant capital cost (Capex); and an evaluation of the respective Sodium Chlorite plant operating costs (Opex).
The Sodium Chlorite production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Sodium Chlorite plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Sodium Chlorite plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Sodium Chlorite. Sodium Chlorite is a chemical compound used in the manufacturing of paper and as a disinfectant. Sodium chlorite is derived indirectly from sodium chlorate, NaClO3. First, sodium chlorate is reduced to chlorine dioxide, typically in a strong acid solution using reducing agents such as sodium sulfite, sulfur dioxide, or hydrochloric acid. This intermediate is then absorbed into a solution of aqueous sodium hydroxide where another reducing agent converts it to sodium chlorite.
Raw Materials
Caustic Soda. Causic soda (NaOH), also known as sodium hydroxide, is a major inorganic used in several industries. Most of caustic soda production is used in the manufacture of chemicals, such as propylene oxide and sodium salts. Electrolysis of sodium chloride accounts for most of today’s installed capacity for caustic soda production, which also generates chlorine.
Chlorine. Chlorine figures among the most important chemical commodities. It is an indispensable intermediate in the chemical industry, employed in the manufacture of a multitude of end products (e.g. materials of construction, solvents, pesticides, etc). Most of chlorine produced on commercial scale is based on electrolysis of aqueous sodium chloride (brine), which also generates caustic soda and hydrogen as co-products (chlor-alkali processes).
Hydrogen Peroxide. Hydrogen Peroxide is the simplest peroxide, mainly used as a bleaching agent and as an oxidizing agent in the pulp and paper, cosmetic, pharmaceutical, chemical, electronics, and textile industries. The scale of Hydrogen Peroxide manufacture and use has increased noticeably with the development of electrochemical processes in the beginning of 1900, and then, with the development of organic autoxidation processes in the 1950s.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Sodium Chlorite production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Sodium Chlorite process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Sodium Chlorite production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Sodium Chlorite plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Sodium Chlorite Production Cost Reports
Sodium Chlorite Production from Sodium Chlorate
This report presents the economics of Sodium Chlorite production from sodium chlorate, sodium hydroxide, and hydrogen peroxide. Initially, chlorine dioxide gas is obtained from sodium chlorate via a sulfuric acid-based reduction with sulfur dioxide as reduction agent. Then, this gas is absorbed into a solution of sodium hydroxide and hydrogen peroxide, yielding sodium chlorite. The economic analysis is based on a plant located in the United States.
Details: 5 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
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Other Related Production Cost Reports
Chlorine Production from Sodium Chloride (Diaphragm Process)
This study presents the economics of Chlorine production from sodium chloride via a diaphragm plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a diaphragm cell, producing Chlorine, sodium hydroxide and hydrogen.
Details: 550 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
Sodium Hydroxide Production from Sodium Chloride (Diaphragm Process)
It presents the economics of Sodium Hydroxide production from brine in the United States. The process examined in this report is a typical diaphragm process. Chlorine and hydrogen are also generated as by-products in the process.
Details: 600 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
Chlorine Production from Sodium Chloride (Membrane Process)
This study presents the economics of Chlorine production from sodium chloride via a membrane process plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a membrane cell, producing Chlorine, sodium hydroxide and hydrogen.
Details: 500 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
Sodium Hydroxide Production from Sodium Chloride (Membrane Process)
This report presents the economics of Sodium Hydroxide production from sodium chloride in the United States, via a typical membrane process. In this process, sodium chloride is decomposed electrolytically, producing sodium hydroxide. Chlorine and hydrogen are generated as by-products in the process.
Details: 550 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
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