USD Search
Production Cost Report
{"versions":{"1":"21","2":"27","3":"54"}}
{"versions":{"1":"8","2":"12","3":"29"}}
0
pp-e44a
USA
Polypropylene
PP Homopolymer from Propane (Oleflex PDH / UNIPOL PP)
(1) US Patent 20120108877, issued to UOP in 2012 (2) US Patent 5457256, issued to UOP in 1995 (3) US Patent 6005049, originally issued to Union Carbide in 1999 (assigned to Grace in 2014)

This report presents an up-to-date, detailed cost analysis of Polypropylene production from propane via the integration of two production processes: propane dehydrogenation followed by gas phase polymerization. In the process examined, the propane dehydrogenation step is similar to UOP Oleflex and the polymerization step is similar to Grace UNIPOL. Initially, polymer grade (PG) propylene is produced via propane dehydrogenation in the presence of a platinum-based catalyst in moving-bed reactors. Then, gaseous PG propylene is polymerized in fluidized-bed reactors, to produce Polypropylene homopolymer.
{"versions":{"1":{"1":"1499","2":"1499","3":"1499"},"2":{"1":"2399","2":"2399","3":"2399"},"3":{"1":"3999","2":"3999","3":"3999"}},"currency":"USD"}
{"versions":{"1":{"1":{"time":10,"price":0},"2":{"time":5,"price":599}},"2":{"1":{"time":10,"price":0},"2":{"time":5,"price":599}},"3":{"1":{"time":12,"price":0},"2":{"time":7,"price":599}}},"unit":"d"}
["1","2","3"]
United States
{"versions":{"1":"76","2":"86","3":"106"}}
PP E44A
This study presents the economics of Polypropylene (PP) Homopolymer production from propane. In this two-step process, first polymer grade (PG) propylene is produced via dehydrogenation of propane, carried out in a moving-bed reactor, similarly to UOP Oleflex. Gaseous PG propylene is then polymerized to PP in fluidized-bed reactors (FBRs), similarly to the Grace UNIPOL process. The economic analysis performed assumes a plant located in the United States.
0
0
400.00
kta
0

PP Homopolymer from Propane (Oleflex PDH / UNIPOL PP)

Production Cost Report | PP E44A

Production Cost Report

See Preview

Details: 400 kta United States-based plant   |   Q1 2022   |   106 pages   |   Buy  From $1,499 USD

This report presents a cost analysis of a 400 kta (kilometric tons per annun) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Polypropylene production from propane via the integration of two production processes: propane dehydrogenation followed by gas phase polymerization. In the process examined, the propane dehydrogenation step is similar to UOP Oleflex and the polymerization step is similar to Grace UNIPOL. Initially, polymer grade (PG) propylene is produced via propane dehydrogenation in the presence of a platinum-based catalyst in moving-bed reactors. Then, gaseous PG propylene is polymerized in fluidized-bed reactors, to produce Polypropylene homopolymer.

This report, PP E44A, is a best-in-class examination of Polypropylene production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s): (1) US Patent 20120108877, issued to UOP in 2012 (2) US Patent 5457256, issued to UOP in 1995 (3) US Patent 6005049, originally issued to Union Carbide in 1999 (assigned to Grace in 2014)

Report Content

Key Process Information

See Details

Assessments of relevant technical coefficients, accompanied by process descriptions that include:

  • Raw materials consumption
  • Products generation
  • Labor requirements
  • Main process units descriptions
  • Site infrastructure description
  • Block Flow Diagram

See Less

Utilities Consumption

See Details

Detailed assessment of utilities consumption:

  • Utility consumption rates per unit of product generated.
  • Percentage of each utility in the total utility costs.

See Less

Process Flow Diagram

See Details

Schematic representation of relevant process operations

  • Key process streams
  • Main pieces of equipment
  • Main utilities consumed

See Less

Capital Cost Analysis

See Details

Analysis detailing all costs involved in starting a new industrial plant (capital investment):

  • Cost of construction (main process units, infrastructure, contingency)
  • Additional owner’s costs
  • Working capital
  • Plant commissioning and start-up

See Less

Implementation Schedule

See Details

Preliminary project implementation schedule, encompassing:

  • Basic Engineering
  • Detailed Engineering
  • Procurement
  • Construction
  • Plant Start-up

See Less

Construction Cost Details

See Details

  • Process unit (ISBL): cost for each functional unit (e.g., distillation, reaction, evaporation)
  • Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
  • Costs for plant construction, per discipline

See Less

Operating Cost Analysis

See Details

Analysis comprising all costs surrounding the production of a chemical:

  • Raw materials acquisition and utilities generation (variable manufacturing costs)
  • Cost of labor wages and maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs)
  • Corporate overhead costs

See Less

Capacity Analysis

See Details

Analysis of process economics for alternative plant capacities:

  • Plant costs of construction
  • Working capital
  • Variable and fixed operating costs
  • Depreciation
  • Corporate overhead

See Less

Customized Analyses

See Details

Choose a plant capacity and/or location (country) and have cost analyses completed for an industrial plant according to your needs.

See Less

Compare & Choose the Right Report Version for You
 

basic

$1,499 USD

Buy

Need a Quote ?

Click on the button above and proceed through checkout. You will be able to download the quote (PDF Format) in the Billing step, without providing any payment information.

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

  Pages | Tables | Images

 Online PDF Format

  • Receive online access to the report in a private area in our website. Access to the report will be valid for 365 days.

 Updated with Q1 2022 Data

 

 

Table of Contents

Buy

 

extended

$2,399 USD

Buy

Need a Quote ?

Click on the button above and proceed through checkout. You will be able to download the quote (PDF Format) in the Billing step, without providing any payment information.

All Basic Content

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices considered in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule including duration of major project phases

  Pages | Tables | Images

 Downloadable PDF Format

  • Download the report as a non-printable PDF file. Access the report offline, anytime you want

 Updated with Q1 2022 Data

 

 

Table of Contents

Buy

 

advanced

From $3,999 USD

Buy

Need a Quote ?

Click on the button above and proceed through checkout. You will be able to download the quote (PDF Format) in the Billing step, without providing any payment information.

All Extended Content

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Customized Analyses (Optional)

  • Choose a plant capacity and/or location and have cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format (Optional)

  • Download the report as a printable PDF file. Access the report offline and print it for your convenience.

 Updated with Q1 2022 Data

 Share with Co-workers

 Technical Support

  • Obtain answers to your questions from the experts who wrote the report! Responses via email in 3 business days.

Table of Contents

Buy

Frequently Asked Questions

I have questions about a report . . . is there a more detailed description of its content?

Sure! You can actually examine any report of your interest and learn about its content by browsing its preview, in which you will see report table of contents, analyses excerpts, report development methodology, etc.

Also, for a full understanding of our production cost reports, we highly suggest you download samples of full reports, available for free! They clearly show the type of information you will get from Production Cost Reports, as they share the same structure and depth of content. Register Now for a free at Intratec website and get immediate access to Production Cost Reports samples!

What are the differences among the basic, extended and advanced versions of Intratec reports?

Each Intratec report targets a specific production process, and is available in three different versions: basic, extended and advanced.

The basic version describes the industrial plant, including main process units and site infrastructure, and presents an independent analysis of capital and operating costs.

For those needing more in-depth, comprehensive analyses, Intratec offers the extended and the advanced versions.

The extended version includes everything of the basic version plus an extra appendix, in which it is presented the following analyses: Economics of Different Capacities; Utilities Consumption Breakdown; Construction Implementation Schedule.

Finally, the advanced version includes everything of the extended version plus another extra appendix, in which it is presented: Process Unit Cost Breakdown per Equipment; Infrastructure Cost Breakdown per Equipment; Plant Construction Cost Breakdown per Discipline; Process Flow Diagrams.

Can I purchase just a chapter or an appendix of a report?

Please keep in mind that significant portions of our reports are intended to fully explain concepts/assumptions utilized throughout the study; thus the content of all chapters/appendixes often reference one another.

That being the case, Intratec only sells reports in the three aforementioned versions, basic, advanced and extended. We do not sell report excerpts.

If I purchase a basic version of a report, can I upgrade it to another version later?

Yes, you can! To upgrade your report, please follow the steps below:

  1. Login at www.intratec.us with your email and password
  2. Once logged on, click on "Go to User Area" on the top menu
  3. In the User Area, on the menu option “Your Products”, click on “Production Cost Reports”
  4. Select the report you want to upgrade in the drop-down "Select a Report of Interest"
  5. Scroll down to the section "Upgrade your Report", and click on "UPGRADE YOUR REPORT" for an Advanced Version.

Finally, the fee charged for upgrading a report will be equal to the difference between report's versions prices.

Do you provide reports without being updated? Can I purchase out-of-date reports from the reports store?

Intratec's policy is to always provide its customers with relevant and up-to-date Production Cost Reports, which serve as timely and well-founded cost analyses. Therefore, once a customer orders a report, the Intratec team reviews and refreshes market figures and techno-economic parameters presented in that report before delivering it. This way we ensure that our customers will always have up-to-date reports, reviewed in light of relevant references that eventually popped up since the report was first developed.

In this context, kindly note that Intratec does not sell nor provide out-of-date reports.

If I order a report, will I be able to obtain answers to questions I may have about it?

Customers interested in having questions answered must order advanced versions of reports, which includes Technical Support via email. The support provided refers exclusively to the content of the report purchased. Responses are provided in 3 business days.

How are Intratec reports delivered?

Intratec reports can be delivered in three formats: as online PDFs; as downloadable, non-printable PDFs; and as downloadable, printable PDFs. The delivery format is according to the version of the report: Basic Versions are delivered as online PDFs, Extended Versions are delivered as downloadable, non-printable PDFs and Advanced Versions are delivered as downloadable, printable PDFs.

After Intratec team updates a report ordered, it is made available either for online access or for download in a private area at Intratec website. Reports delivered as online viewable reports will be accessible for 365 days after report delivery, in a private area at Intratec website.

I need an economic analysis, like the one presented in the report, but for another plant capacity / location… could you provide me that?

Yes! When you order an Advanced Version of a report, Intratec offers the option of also ordering a custom analysis, which presents capital and operating costs of an industrial plant with the production capacity and/or location of your interest.

For the development of the custom analysis, all costs are recalculated considering local data (e.g. raw materials, steel and energy prices, labor costs) and the plant capacity informed. The analysis has the same structure of the report (chapters include Capital Investment, Operating Costs, and Process Economics Summary). The costs are presented in US dollars (with the assumed exchange rate for local currency).

You can select this option only when you order an off-the-shelf report (advanced version). Kindly note that custom analysis cannot be purchased individually.

Can I share Intratec reports?

The sharing of Intratec Report and its content is according to the version of the report, as follows:

The customer who purchased a Basic or an Extended Version is not allowed to share the report nor its content.

An Advanced Version may be shared with co-workers from the same institution or corporation, provided that such sharing complies with all the conditions presented at Intratec Terms & Conditions

For more information visit our Help Center