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Production Cost Report
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pp-e44a
USA
Polypropylene
PP Homopolymer from Propane (Oleflex PDH / UNIPOL PP)
(1) US Patent 20120108877, issued to UOP in 2012 (2) US Patent 5457256, issued to UOP in 1995 (3) US Patent 6005049, originally issued to Union Carbide in 1999 (assigned to Grace in 2014)

This report presents an up-to-date, detailed cost analysis of Polypropylene production from propane via the integration of two production processes: propane dehydrogenation followed by gas phase polymerization. In the process examined, the propane dehydrogenation step is similar to UOP Oleflex and the polymerization step is similar to Grace UNIPOL. Initially, polymer grade (PG) propylene is produced via propane dehydrogenation in the presence of a platinum-based catalyst in moving-bed reactors. Then, gaseous PG propylene is polymerized in fluidized-bed reactors, to produce Polypropylene homopolymer.
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United States
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PP E44A
This study presents the economics of Polypropylene (PP) Homopolymer production from propane. In this two-step process, first polymer grade (PG) propylene is produced via dehydrogenation of propane, carried out in a moving-bed reactor, similarly to UOP Oleflex. Gaseous PG propylene is then polymerized to PP in fluidized-bed reactors (FBRs), similarly to the Grace UNIPOL process. The economic analysis performed assumes a plant located in the United States.
0
0
400.00
kta
0

PP Homopolymer from Propane (Oleflex PDH / UNIPOL PP)

Production Cost Report | PP E44A

Production Cost Report

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Details: 400 kta United States-based plant   |   Q1 2021   |   107 pages   |   Buy  From $1,499 USD

This report presents a cost analysis of a 400 kta (kilometric tons per annun) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Polypropylene production from propane via the integration of two production processes: propane dehydrogenation followed by gas phase polymerization. In the process examined, the propane dehydrogenation step is similar to UOP Oleflex and the polymerization step is similar to Grace UNIPOL. Initially, polymer grade (PG) propylene is produced via propane dehydrogenation in the presence of a platinum-based catalyst in moving-bed reactors. Then, gaseous PG propylene is polymerized in fluidized-bed reactors, to produce Polypropylene homopolymer.

This report, PP E44A, is a best-in-class examination of Polypropylene production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s): (1) US Patent 20120108877, issued to UOP in 2012 (2) US Patent 5457256, issued to UOP in 1995 (3) US Patent 6005049, originally issued to Union Carbide in 1999 (assigned to Grace in 2014)

Report Content

Key Process Information

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Assessments of relevant technical coefficients, accompanied by process descriptions that include:

  • Raw materials consumption
  • Products generation
  • Labor requirements
  • Main process units descriptions
  • Site infrastructure description
  • Block Flow Diagram

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Utilities Consumption

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Detailed assessment of utilities consumption:

  • Utility consumption rates per unit of product generated.
  • Percentage of each utility in the total utility costs.

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Process Flow Diagram

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Schematic representation of relevant process operations

  • Key process streams
  • Main pieces of equipment
  • Main utilities consumed

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Capital Cost Analysis

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Analysis detailing all costs involved in starting a new industrial plant (capital investment):

  • Cost of construction (main process units, infrastructure, contingency)
  • Additional owner’s costs
  • Working capital
  • Plant commissioning and start-up

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Implementation Schedule

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Preliminary project implementation schedule, encompassing:

  • Basic Engineering
  • Detailed Engineering
  • Procurement
  • Construction
  • Plant Start-up

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Construction Cost Details

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  • Process unit (ISBL): cost for each functional unit (e.g., distillation, reaction, evaporation)
  • Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
  • Costs for plant construction, per discipline

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Operating Cost Analysis

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Analysis comprising all costs surrounding the production of a chemical:

  • Raw materials acquisition and utilities generation (variable manufacturing costs)
  • Cost of labor wages and maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs)
  • Corporate overhead costs

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Capacity Analysis

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Analysis of process economics for alternative plant capacities:

  • Plant costs of construction
  • Working capital
  • Variable and fixed operating costs
  • Depreciation
  • Corporate overhead

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Customized Analyses

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Choose a plant capacity and/or location (country) and have cost analyses completed for an industrial plant according to your needs.

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basic

$1,499 USD

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Included Content:

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

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  • Receive online access to the report in a private area in our website. Access to the report will be valid for 365 days.

 Updated with Q1 2021 Data

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Table of Contents

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extended

$2,399 USD

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All Basic Content Plus:

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices considered in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule including duration of major project phases

  Pages | Tables | Images

 Downloadable PDF Format

  • Download the report as a non-printable PDF file. Access the report offline, anytime you want

 Updated with Q1 2021 Data

 Share with Co-workers (worldwide)

 

Table of Contents

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advanced

From $3,999 USD

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All Extended Content Plus:

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Customized Analyses (Optional)

  • Choose a plant capacity and/or location and have cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format (Optional)

  • Download the report as a printable PDF file. Access the report offline and print it for your convenience.

 Updated with Q1 2021 Data

 Share with Co-workers & Third-Parties (worldwide)

 Technical Support

  • Obtain answers to your questions from the experts who wrote the report! Responses via email in 3 business days.

Table of Contents

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Sure! You can actually examine any report of your interest and learn about its content by browsing its preview, in which you will see report table of contents, analyses excerpts, report development methodology, etc.

Also, for a full understanding of our production cost reports, we highly suggest you download samples of full reports, available for free! They clearly show the type of information you will get from Production Cost Reports, as they share the same structure and depth of content. Register Now for a free at Intratec website and get immediate access to Production Cost Reports samples!

What are the differences among the basic, extended and advanced versions of Intratec reports?

Each Intratec report targets a specific production process, and is available in three different versions: basic, extended and advanced.

The basic version describes the industrial plant, including main process units and site infrastructure, and presents an independent analysis of capital and operating costs.

For those needing more in-depth, comprehensive analyses, Intratec offers the extended and the advanced versions.

The extended version includes everything of the basic version plus an extra appendix, in which it is presented the following analyses: Economics of Different Capacities; Utilities Consumption Breakdown; Construction Implementation Schedule.

Finally, the advanced version includes everything of the extended version plus another extra appendix, in which it is presented: Process Unit Cost Breakdown per Equipment; Infrastructure Cost Breakdown per Equipment; Plant Construction Cost Breakdown per Discipline; Process Flow Diagrams.

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Intratec's policy is to always provide its customers with relevant and up-to-date Production Cost Reports, which serve as timely and well-founded cost analyses. Therefore, once a customer orders a report, the Intratec team reviews and refreshes market figures and techno-economic parameters presented in that report before delivering it. This way we ensure that our customers will always have up-to-date reports, reviewed in light of relevant references that eventually popped up since the report was first developed.

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I need an economic analysis, like the one presented in the report, but for another plant capacity / location… could you provide me that?

Yes! When you order an Advanced Version of a report, Intratec offers the option of also ordering a custom analysis, which presents capital and operating costs of an industrial plant with the production capacity and/or location of your interest.

For the development of the custom analysis, all costs are recalculated considering local data (e.g. raw materials, steel and energy prices, labor costs) and the plant capacity informed. The analysis has the same structure of the report (chapters include Capital Investment, Operating Costs, and Process Economics Summary). The costs are presented in US dollars (with the assumed exchange rate for local currency).

You can select this option only when you order an off-the-shelf report (advanced version). Kindly note that custom analysis cannot be purchased individually.

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