PP Homopolymer from Propane (Oleflex PDH / UNIPOL PP)
Production Cost Report | PP E44A
Details: 400 kta United States-based plant | Q1 2022 | 106 pages | Buy From $1,499 USD |
This report presents a cost analysis of a 400 kta (kilometric tons per annun) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.
This report presents an up-to-date, detailed cost analysis of Polypropylene production from propane via the integration of two production processes: propane dehydrogenation followed by gas phase polymerization. In the process examined, the propane dehydrogenation step is similar to UOP Oleflex and the polymerization step is similar to Grace UNIPOL. Initially, polymer grade (PG) propylene is produced via propane dehydrogenation in the presence of a platinum-based catalyst in moving-bed reactors. Then, gaseous PG propylene is polymerized in fluidized-bed reactors, to produce Polypropylene homopolymer.
This report, PP E44A, is a best-in-class examination of Polypropylene production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:
- Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
- Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
- Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
- And much more . . .
Key reference(s): (1) US Patent 20120108877, issued to UOP in 2012 (2) US Patent 5457256, issued to UOP in 1995 (3) US Patent 6005049, originally issued to Union Carbide in 1999 (assigned to Grace in 2014)
Report Content
Key Process Information
Assessments of relevant technical coefficients, accompanied by process descriptions that include:
- Raw materials consumption
- Products generation
- Labor requirements
- Main process units descriptions
- Site infrastructure description
- Block Flow Diagram
Utilities Consumption
Detailed assessment of utilities consumption:
- Utility consumption rates per unit of product generated.
- Percentage of each utility in the total utility costs.
Process Flow Diagram
Schematic representation of relevant process operations
- Key process streams
- Main pieces of equipment
- Main utilities consumed
Capital Cost Analysis
Analysis detailing all costs involved in starting a new industrial plant (capital investment):
- Cost of construction (main process units, infrastructure, contingency)
- Additional owner’s costs
- Working capital
- Plant commissioning and start-up
Implementation Schedule
Preliminary project implementation schedule, encompassing:
- Basic Engineering
- Detailed Engineering
- Procurement
- Construction
- Plant Start-up
Construction Cost Details
- Process unit (ISBL): cost for each functional unit (e.g., distillation, reaction, evaporation)
- Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
- Costs for plant construction, per discipline
Operating Cost Analysis
Analysis comprising all costs surrounding the production of a chemical:
- Raw materials acquisition and utilities generation (variable manufacturing costs)
- Cost of labor wages and maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs)
- Corporate overhead costs
Capacity Analysis
Analysis of process economics for alternative plant capacities:
- Plant costs of construction
- Working capital
- Variable and fixed operating costs
- Depreciation
- Corporate overhead
Customized Analyses
Choose a plant capacity and/or location (country) and have cost analyses completed for an industrial plant according to your needs.
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