Production Cost Report
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Polypropylene
Polypropylene (also known as PP) is one of the world’s most widely used polymers, second only to polyethylene in terms of global demand. The global market for polypropylene is over 60 million metric tons per year, and it is utilized in a broad and diverse range of end-uses — from injection-molding applications to films and sheets, as well as synthetic raffia and other fibers, among others. Traditionally, the most representative types of propylene polymerization are: slurry or suspension, bulk (or bulk slurry), gas phase and hybrid (uses bulk- and gas-phase polymerization reactors).

Polypropylene Production Cost Reports - 2019/20

Capital Investment & Operating Cost of Polypropylene Plants

Polypropylene (also known as PP) is one of the world’s most widely used polymers, second only to polyethylene in terms of global demand. The global market for polypropylene is over 60 million metric tons per year, and it is utilized in a broad and diverse range of end-uses — from injection-molding applications to films and sheets, as well as synthetic raffia and other fibers, among others. Traditionally, the most representative types of propylene polymerization are: slurry or suspension, bulk (or bulk slurry), gas phase and hybrid (uses bulk- and gas-phase polymerization reactors).

Intratec offers professional, easy-to-understand reports examining Polypropylene production. Each study describes an industrial plant, including main process units and site infrastructure, and presents an independent analysis of capital and operating costs. All reports are based on the most recent economic data available (2019/20).

Polypropylene Homopolymer via Bulk Process - Cost Analysis | PP E11A
This report presents the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the USA, using a bulk phase polymerization process similar to LyondellBasell Spheripol and Mitsui Hypol II.

Analysis Basis: USA   |   2019 Q1   |   99 pages   Starting at $899

Polypropylene Homopolymer via Hybrid Process - Cost Analysis | PP E12A
This study presents the economics of Polypropylene (PP) Homopolymer production from PG propylene in the USA, using an hybrid (slurry/gas) polymerization process similar to Borealis BORSTAR.

Analysis Basis: USA   |   2019 Q1   |   100 pages   Starting at $899

Polypropylene Homopolymer via Gas Process - Cost Analysis | PP E13A
This report examines the costs related to Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the USA, using a gas phase polymerization process similar to LyondellBasell Spherizone.

Analysis Basis: USA   |   2019 Q1   |   99 pages   Starting at $899

Polypropylene Homopolymer via Gas Process - Cost Analysis | PP E14A
It presents the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the USA. Differently from the report "PP E13A", the process examined in this report is similar to Grace UNIPOL process.

Analysis Basis: USA   |   2019 Q1   |   99 pages   Starting at $899

Polypropylene Homopolymer via Gas Process - Cost Analysis | PP E15A
This report analyses the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the USA. Differently from the report "PP E13A", the process examined in this report is similar to INEOS INNOVENE and JPP HORIZONE.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Polypropylene Homopolymer via Gas Process - Cost Analysis | PP E16A
This study presents the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the USA. Differently from the report "PP E13A", the process examined in this report is similar to CB&I Lummus Novolen.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Impact Polypropylene via Gas Process - Cost Analysis | PP E21A
It presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA, using a gas phase polymerization process similar to LyondellBasell Spherizone process.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Impact Polypropylene via Gas Process - Cost Analysis | PP E22A
This report presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA. Differently from the report "PP E21A", the process examined in this report is similar to Grace UNIPOL process.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Impact Polypropylene via Gas Process - Cost Analysis | PP E23A
This study presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA. Differently from the report "PP E21A", the process examined in this report is similar to INEOS INNOVENE and JPP HORIZONE processes.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Impact Polypropylene via Gas Process - Cost Analysis | PP E24A
This report examines the costs related to Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA. Differently from the report "PP E21A", the process examined in this report is similar to CB&I Lummus Novolen process.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Impact Polypropylene via Bulk Process - Cost Analysis | PP E25A
It presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA, using a bulk/gas phase polymerization process similar to LyondellBasell Spheripol and Mitsui Hypol II.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Impact Polypropylene via Hybrid Process - Cost Analysis | PP E26A
This study presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA, using a slurry/gas phase polymerization process similar to Borealis BORSTAR process.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Impact Polypropylene via Slurry Process - Cost Analysis | PP E27A
This report examines the costs related to Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the USA, using a typical improved slurry phase polymerization process.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Polypropylene Random Copolymer Production - Cost Analysis | PP E31A
This report presents the economics of Polypropylene (PP) Random Copolymer production from polymer grade (PG) propylene and ethylene. The economic analysis assumes a plant located in the USA, using a bulk phase polymerization process similar to LyondellBasell Spheripol and Mitsui Hypol II.

Analysis Basis: USA   |   2019 Q1   |   101 pages   Starting at $899

Polypropylene Random Copolymer Production - Cost Analysis | PP E32A
This study presents the economics of Polypropylene (PP) Random Copolymer production from PG propylene and ethylene. The analysis concerns a plant constructed in the USA, using an hybrid (slurry/gas) polymerization process similar to Borealis BORSTAR.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Polypropylene Random Copolymer Production - Cost Analysis | PP E33A
This report examines the costs related to Polypropylene (PP) Random Copolymer production from polymer grade (PG) propylene and ethylene. The cost analysis is based on a plant located in the USA, using a gas phase polymerization process similar to LyondellBasell Spherizone.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Polypropylene Random Copolymer Production - Cost Analysis | PP E34A
It presents the economics of Polypropylene (PP) Random Copolymer production from polymer grade (PG) propylene and ethylene in the USA. Differently from the report "PP E33A", the process examined in this report is similar to Grace UNIPOL process.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Polypropylene Random Copolymer Production - Cost Analysis | PP E35A
This report analyses the economics of Polypropylene (PP) Random Copolymer production from polymer grade (PG) propylene and ethylene in the USA. Differently from the report "PP E33A", the process examined in this report is similar to INEOS INNOVENE and JPP HORIZONE.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

Polypropylene Random Copolymer Production - Cost Analysis | PP E36A
This study presents the economics of Polypropylene (PP) Random Copolymer production from polymer grade (PG) propylene and ethylene in the USA. Differently from the report "PP E33A", the process examined in this report is similar to CB&I Lummus Novolen.

Analysis Basis: USA   |   2019 Q1   |   102 pages   Starting at $899

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Techno-economic Evaluations

Investment Analyses

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