Production Cost Report
ICC - Volume: 199
ICC - Volume Reports List: 199-A,199-B,199-C,199-D,199-F,199-H,199-I,199-J,199-K,199-N,199-Q,199-S,199-V,199-E,199-G,199-L,199-M,199-O,199-P,199-R,199-T,199-U,199-W,199-X
ICC - Main Product: Polypropylene

Polypropylene Production Cost | Q2 2024

Updated Reports Examining Polypropylene Manufacturing Costs

Intratec offers professional, easy-to-understand reports examining Polypropylene production costs. Each Intratec Commodity Production Cost report listed below is a comprehensive study of a specific Polypropylene production process and related Polypropylene production costs, covering three key aspects:

  • A complete description of the Polypropylene production process examined
  • An in-depth analysis of the related Polypropylene plant capital cost (Capex)
  • An evaluation of the respective Polypropylene plant operating costs (Opex)

All reports are based on the most recent economic data available (Q2 2024).

PP Homopolymer from Propylene (Spheripol)

This report presents the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene. The process under analysis uses a bulk phase polymerization process similar to LyondellBasell Spheripol and Mitsui Hypol II. The economic analysis performed assumes a plant located in the United States.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Homopolymer from Propylene (BORSTAR)

This study presents the economics of Polypropylene (PP) Homopolymer production from PG propylene. The process under analysis uses a hybrid (slurry/gas) polymerization process similar to the Borealis BORSTAR process. The economic analysis assumes a plant constructed in the United States.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Homopolymer from Propylene (Spherizone)

This report examines the costs related to Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene, using a gas phase polymerization process similar to LyondellBasell Spherizone. The reaction occurs in a multi-zone circulating reactor (MZCR). The economic analysis performed assumes a plant located in the United States.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Homopolymer from Propylene (UNIPOL)

This study presents the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene. The process examined in this report is similar to Grace UNIPOL process. In this process, gaseous propylene is polymerized to PP in fluidized-bed reactors (FBRs). The economic analysis performed assumes a plant located in the United States.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Homopolymer from Propylene (INNOVENE)

This report analyses the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in a plant assumed to be located in the United States. In this process, gaseous PG propylene is polymerized in horizontal agitated reactors connected in series. The process examined in this report is similar to INEOS INNOVENE and JPP HORIZONE.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Homopolymer from Propylene (Novolen)

This study presents the economics of Polypropylene (PP) Homopolymer production from polymer grade (PG) propylene in the United States. In this process, gaseous PG propylene is polymerized in vertical stirred-bed reactors. The process examined in this report is similar to Lummus Technology's Novolen.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Impact PP from Propylene and Ethylene (Spherizone)

It presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the United States, using a gas phase polymerization process similar to LyondellBasell Spherizone process. This process employs two multi-zone circulating reactors (MZCRs) connected in series, with PP Homopolymer as intermediate.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Impact PP from Propylene and Ethylene (UNIPOL)

This report presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the United States. The process examined in this report is similar to Grace UNIPOL process. This process occurs in fluidized-bed reactors (FBRs) connected in series.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue H   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Impact PP from Propylene and Ethylene (INNOVENE)

This study presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the United States. This process is similar to INEOS INNOVENE and JPP HORIZONE processes. The reaction occurs in horizontal agitated reactors connected in series.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue I   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Impact PP from Propylene and Ethylene (Novolen)

This report examines the costs related to Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the United States. The process examined in this report is similar to Lummus Technology's Novolen process. This process occurs in vertical fluidized-bed reactors connected in series.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue J   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Impact PP from Propylene and Ethylene (Spheripol)

It presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade propylene and ethylene in the United States, using a bulk/gas phase polymerization process similar to LyondellBasell Spheripol and Mitsui Hypol II. This process occurs in loop reactors followed by a gas-phase fluidized-bed reactor, which converts homopolymer to copolymer.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue K   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Impact PP from Propylene and Ethylene (BORSTAR)

This study presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the United States, using a slurry/gas phase polymerization process similar to Borealis BORSTAR process. This process is divided in two modules. The first is applied for homopolymer and the second is added to produce the copolymer.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue L   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Impact PP from Propylene and Ethylene (Slurry Process)

This report examines the costs related to Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the United States, using a typical improved slurry phase polymerization process.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue M   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Random Copolymer from Propylene and Ethylene (Spheripol)

This report presents the economics of Polypropylene (PP) Random Copolymer production from polymer grade (PG) propylene and ethylene. The economic analysis assumes a plant located in the United States, using a bulk phase polymerization process in loop reactors, similar to LyondellBasell Spheripol and Mitsui Hypol II.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue N   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Random Copolymer from Propylene and Ethylene (BORSTAR)

This study presents the economics of Polypropylene (PP) Random Copolymer production from PG propylene and ethylene. The analysis concerns a plant constructed in the United States, using an hybrid (slurry/gas) polymerization process similar to Borealis BORSTAR.

Details: 450 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue O   From $799 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Random Copolymer from Propylene and Ethylene (Spherizone)

This report examines the costs related to Polypropylene (PP) Random Copolymer production from polymer grade (PG) propylene and ethylene. The cost analysis is based on a plant located in the United States, using a gas phase polymerization process in a multi-zone circulating reactor (MZCR), similar to LyondellBasell Spherizone.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue P   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Random Copolymer from Propylene and Ethylene (UNIPOL)

It presents the economics of Polypropylene (PP) Random Copolymer production from polymer grade (PG) propylene and ethylene in the United States. The process examined in this report is similar to Grace UNIPOL process, which uses fluidized-bed reactors (FBRs).

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue Q   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Random Copolymer from Propylene and Ethylene (INNOVENE)

This report analyses the economics of Polypropylene (PP) Random Copolymer production from polymer grade (PG) propylene and ethylene in the United States. The process examined in this report is similar to INEOS INNOVENE and JPP HORIZONE, which uses a horizontal stirred-bed reactor.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue R   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Random Copolymer from Propylene and Ethylene (Novolen)

This study presents the economics of Polypropylene (PP) Random Copolymer production from polymer grade (PG) propylene and ethylene in the United States. The process examined in this report is similar to Lummus Technoloy's Novolen, which uses vertical stirred-bed reactors.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue S   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Homopolymer from Propane (CATOFIN PDH / Spheripol PP)

In this process, propane is first dehydrogenated in fixed-bed reactors, using a process that is similar to Lummus CATOFIN, yielding polymer grade propylene. PG propylene is then polymerized using a bulk phase polymerization process similar to LyondellBasell Spheripol and Mitsui Hypol II. The economic analysis performed assumes a plant located in the United States.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue T   From $1,499 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Homopolymer from Propane (CATOFIN PDH / Novolen PP)

This report examines the costs related to Polymer Grade (PG) Propylene production from propane in the United States. In this process, polymer grade (PG) propylene is first produced via dehydrogenation of propane using fixed-bed reactors, in a process similar to Lummus CATOFIN. Then propylene is subjected to a gas phase polymerization in vertical stirred-bed reactors to produce polypropylene, in a process similar to Lummus Technology's Novolen.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue U   From $1,499 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Homopolymer from Propane (Oleflex PDH / Spheripol PP)

This study presents the economics of Polypropylene production from propane. In this two-step process, first polymer grade (PG) propylene is produced via dehydrogenation of propane, carried out in a moving-bed reactor, similarly to UOP Oleflex. PG propylene is then polymerized using a bulk phase polymerization process similar to LyondellBasell Spheripol. The economic analysis performed assumes a plant located in the United States.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue V   From $1,499 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Homopolymer from Propane (Oleflex PDH / UNIPOL PP)

This study presents the economics of Polypropylene (PP) Homopolymer production from propane. In this two-step process, first polymer grade (PG) propylene is produced via dehydrogenation of propane, carried out in a moving-bed reactor, similarly to UOP Oleflex. Gaseous PG propylene is then polymerized to PP in fluidized-bed reactors (FBRs), similarly to the Grace UNIPOL process. The economic analysis performed assumes a plant located in the United States.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue W   From $1,499 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PP Homopolymer from Propane (STAR PDH / Spheripol PP)

This study presents the economics of Polypropylene (PP) Homopolymer production from propane. Polymer grade (PG) propylene is first produced via a two-step propane dehydrogenation process (steam reforming/oxyreaction), similarly to the Uhde STAR process. PG propylene is then polymerized using a bulk phase polymerization process similar to LyondellBasell Spheripol. The economic analysis performed assumes a plant located in the United States.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue X   From $1,499 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Could Not Find the Report You Need?

Obtain a Bespoke Report

Get a report targeting the process in which you are interested

See Offer Details

Understand Bespoke Reports and how you can easily order them

Check Editions & Pricing

Complete a brief form and see a quotation for your Bespoke Report

Use Cases of Our Reports

Investment Screening

Feasibility Studies

Cost Estimates

Research Planning

Trusted By Leaders

Siemens Logo
Dow Chemical Company Logo
Honeywell UOP Logo
Hexion Logo
LyondellBasell Industries Logo
Roland Berger Logo
Royal Dutch Shell Logo
SK Chemicals Logo
Corbion Logo
Ernst & Young Logo
Evonik Industries Logo
Procter & Gamble Logo