Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: D
ICC - Volume: 288
ICC - Report ID: 288-D
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Polyether Polyurethane from TDI and Polyether Triol (VPF Process)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 288-A,288-B,288-C,288-E
ICC - Related Reports List: 288-C
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/288-D.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Polyether Polyurethane</b>. Polyether Polyurethane is a polyurethane variant known for its superior flexibility, hydrolytic stability, and resilience, commonly used in soft foams, elastomers, and sealants. It is made from polyether polyols. It offers excellent moisture resistance, making it ideal for wet environments.</p> <h6>Raw Materials</h6> <p><b>TDI</b>. Toluene diisocyanate is used in producing flexible polyurethane foams found in furniture, bedding, and automotive seating. It reacts with polyols to create materials with cushioning properties. Produced by the phosgenation of toluene diamine, it is stored as a toxic liquid requiring careful handling. Its versatility extends to coatings and elastomers, making it significant in various consumer goods.</p> <b>Polyether Triol</b>. Polyether Triol is used in producing polyurethane foams, elastomers, and sealants by reacting with isocyanates. It contributes to polymers with flexible or rigid properties depending on its molecular weight. Synthesized through the polymerization of propylene oxide or ethylene oxide, it is stored as a viscous liquid. Its customization potential allows manufacturers to tailor material characteristics for specific industrial needs.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/288-D.jpg
ICC - Short Description: It presents the economics of Flexible Slabstock Polyether Polyurethane production from toluene diisocyanate (TDI) and a polyether triol in the United States. The process examined in this report is a typical variable pressure foaming (VPF) process.
ICC - Main Product: Polyurethane
ICC - Plant Capacity: 3.00
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Polyether Polyurethane from TDI and Polyether Triol (VPF Process)

Polyurethane Production Costs Report | Issue D | Q2 2024

Production Cost Report

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Report Details
3 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 3 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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$1,599 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Polyurethane production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Polyurethane process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Polyurethane production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Polyurethane plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Details: 20 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

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Details: 20 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

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Polyether Polyurethane from TDI and Polyether Triol (Typical Foaming)

This report examines the costs related to Flexible Slabstock Polyether Polyurethane production from toluene diisocyanate (TDI) and a polyether triol in the United States, via a typical foaming process.

Details: 13 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 13 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Rigid Boardstock Polyester Polyurethane Production

This report analyses the economics of Rigid Boardstock Polyester Polyurethane production from polymeric isocyanate (PMPPI) and a polyester polyol in the United States. These raw materials enable the formation of a highly cross-linked molecular structure.

Details: 3 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $799 USD

The cost analyses presented in this report target a 3 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Polyether Polyurethane from TDI and Polyether Triol (Typical Foaming)

This report examines the costs related to Flexible Slabstock Polyether Polyurethane production from toluene diisocyanate (TDI) and a polyether triol in the United States, via a typical foaming process.

Details: 13 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 13 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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