Polyether Thermoplastic Polyurethane from MDI and PTMEG
Polyurethane Production Costs Report | Issue B | Q4 2024
| Report Details |
| 20 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 20 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This study presents the economics of Polyether Themoplastic Polyurethane (TPU) production from methylene diphenyl diisocyanate (MDI) and polytetramethylene ether glycol (PTMEG) in the United States, via a typical one-shot polymerization in a twin-screw reactive extruder.
The report provides a comprehensive study of Polyurethane production and related Polyurethane production cost, covering three key aspects: a complete description of the Polyurethane production process examined; an in-depth analysis of the related Polyurethane plant capital cost (Capex); and an evaluation of the respective Polyurethane plant operating costs (Opex).
The Polyurethane production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Polyurethane plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Polyurethane plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Polyester Thermoplastic Polyurethane . Polyester Thermoplastic Polyurethane is a versatile elastomer used in automotive, footwear, and industrial applications due to its toughness and abrasion resistance. It is produced from polyester polyols and diisocyanates. Its thermoplastic properties allow it to be molded and remolded, providing design flexibility.
Raw Materials
PTMEG. Polytetramethylene ether glycol (PTMEG) is a key intermediate in the production of high-performance elastomers, spandex fibers, and thermoplastic polyurethanes. PTMEG's flexibility and durability make it a preferred component in various industries including textiles, automotive, and medical devices. PTMEG is produced through the polymerization of tetrahydrofuran (THF), typically derived from butanediol. It is stored as a viscous liquid at room temperature and is directly supplied to manufacturers of specialty materials and elastomers.
MDI. MDI or Methylene Diphenyl Diisocyanate is a chemical primarily used in the production of polyurethane foams, elastomers, and coatings. It reacts with polyols to form flexible and rigid foams, essential in insulation and cushioning applications. MDI is produced via the phosgenation of methylene dianiline and is stored as a liquid. It is crucial for producing high-performance materials like adhesives and sealants, and its versatility enables its use in automotive, construction, and furniture industries.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Polyurethane production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Polyurethane process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Polyurethane production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Polyurethane plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Polyurethane Production Cost Reports
Polyester Thermoplastic Polyurethane from MDI and Polyester Diol
This report presents the economics of Polyester Thermoplastic Polyurethane (TPU) production from methylene diphenyl diisocyanate (MDI) and poly(1,4-butanediol adipate) in the United States, via a typical one-shot polymerization in a twin-screw reactive extruder.
Details: 20 kta United States-based plant | Q4 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Polyether Polyurethane from TDI and Polyether Triol (Typical Foaming)
This report examines the costs related to Flexible Slabstock Polyether Polyurethane production from toluene diisocyanate (TDI) and a polyether triol in the United States, via a typical foaming process.
Details: 13 kta United States-based plant | Q4 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 13 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Other Related Production Cost Reports
MDI Production from Aniline (Phosgenation Process)
This study presents the costs associated with the construction of a plant producing MDI from aniline and formaldehyde in the USA. In this study aniline reacts with formaldehyde to form a mixture of diphenyl methane diamine and polymeric amines. Then, this mixture reacts with phosgene to produce MDI and polymeric MDI. The phosgene used is generated from chlorine in an on-site unit.
Details: 50 kta United States-based plant | Q4 2024 | 107 pages | Issue A From $1,499 USD
The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
PTMEG Production
This report presents a techno-economic analysis of Polytetramethylene Ether Glycol (PTMEG) production from tetrahydrofuran (THF) polymerization in the United States. The THF is polymerized by a strongly acidic catalyst, forming PTMEG.
Details: 35 kta United States-based plant | Q4 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 35 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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