Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 259
ICC - Report ID: 259-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Polytrimethylene Terephthalate Production from TPA and Glucose
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 259-A,259-C
ICC - Related Reports List: 044-A,370-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/259-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Polytrimethylene Terephthalate</b>. Polytrimethylene Terephthalate (a.k.a. PTT) is an aromatic polyester that can be employed in textile and carpet fiber applications since it presents a set of properties quite suitable for such applications. It is a semicrystalline polymer that has many of the same advantages as its polyester cousins, PBT and PET. Polytrimethylene Terephthalate is produced by reacting 1,3-propanediol with terephthalic acid or dimethyl terephthalate. The value of PTT as a commercial polymer has been enhanced as more economical and efficient methods of producing 1,3-propanediol (PDO) have been developed.</p> <h6>Raw Materials</h6> <p><b>Glucose Syrup</b>. Glucose (C6H12O6), also known as D-glucose and dextrose, is the most abundant sugar in nature. Commercial glucose products are available in both dry and syrup forms in a variety of purities and concentrations. Glucose uses include pharmaceuticals, food, chemicals and fuels. This compound is used as raw material in fermentative processes for the production of vitamins, organic acids, antibiotics, amino acids, enzymes, and polysaccharides.</p> <b>Terephthalic Acid</b>. Terephthalic Acid is the most important dicarboxylic acid. It is obtained by catalytic, liquid-phase air oxidation of p-xylene. Most of the terephthalic acid produced commercially is purified to then be consumed as precursor to saturated polyesters, primarily PET (polyethylene terephthalate) and, to a lesser extent, PBT (polybutylene terephthalate).</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/259-B.jpg
ICC - Short Description: This report presents the economics of Polytrimethylene Terephthalate (PTT) production from terephthalic acid (TPA) and glucose in the United States. The process portrayed in the report combines a process similar to DuPont process for generating propanediol from glucose and a process similar to Degussa (now Evonik) process for producing PTT from propanediol and terephthalic acid.
ICC - Main Product: Polytrimethylene Terephthalate
ICC - Plant Capacity: 50.00
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ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Polytrimethylene Terephthalate Production from TPA and Glucose

Polytrimethylene Terephthalate Production Costs Report | Issue B | Q2 2024

Production Cost Report

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Report Details
50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Polytrimethylene Terephthalate production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Polytrimethylene Terephthalate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Polytrimethylene Terephthalate production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Polytrimethylene Terephthalate plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Polytrimethylene Terephthalate Production Cost Reports

Polytrimethylene Terephthalate Production from TPA and Propanediol

This report presents the economics of Polytrimethylene Terephthalate (PTT) production from terephthalic acid (TPA) and propanediol via a process similar to Degussa (now Evonik) technology. This process employs a direct esterification of terephthalic acid and 1,3-propanediol to make PTT. The economic assessment assumes a plant located in the United States.

Details: 60 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Polytrimethylene Terephthalate Production from TPA and Raw Sugar

This report presents the economics of Polytrimethylene Terephthalate (PTT) production from terephthalic acid and raw sugar in the United States. The process portrayed in the report combines a process similar to DuPont process for generating propanediol from raw sugar and a process similar to Degussa (now Evonik) process for producing PTT from propanediol and terephthalic acid.

Details: 50 kta Germany-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Medium-Purity Terephthalic Acid Production

This report presents the economics of Medium-Purity Terephthalic Acid (MTA) production. The analysis is based on a plant located in the United States starting from p-xylene using a typical catalytic oxidation process. In this process, p-xylene is oxidized to terephthalic acid (TPA). Then, the TPA is crystallized and recovered from the liquor and MTA is obtained as the final product.

Details: 750 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 750 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Glucose Syrup Production

This report presents the economics of Glucose Syrup production from shelled corn. In this process, shelled corn is passed through a wet milling process to recover the corn starch, which, in turn, passes through two subsequent hydrolysis steps for the generation of glucose. The economic analysis performed assumes a plant located in the United States.

Details: 40 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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