Polytrimethylene Terephthalate Production from TPA and Glucose
Polytrimethylene Terephthalate Production Costs Report | Issue B | Q2 2024
Report Details |
50 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Polytrimethylene Terephthalate (PTT) production from terephthalic acid (TPA) and glucose in the United States. The process portrayed in the report combines a process similar to DuPont process for generating propanediol from glucose and a process similar to Degussa (now Evonik) process for producing PTT from propanediol and terephthalic acid.
The report provides a comprehensive study of Polytrimethylene Terephthalate production and related Polytrimethylene Terephthalate production cost, covering three key aspects: a complete description of the Polytrimethylene Terephthalate production process examined; an in-depth analysis of the related Polytrimethylene Terephthalate plant capital cost (Capex); and an evaluation of the respective Polytrimethylene Terephthalate plant operating costs (Opex).
The Polytrimethylene Terephthalate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Polytrimethylene Terephthalate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Polytrimethylene Terephthalate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Polytrimethylene Terephthalate. Polytrimethylene Terephthalate (a.k.a. PTT) is an aromatic polyester that can be employed in textile and carpet fiber applications since it presents a set of properties quite suitable for such applications. It is a semicrystalline polymer that has many of the same advantages as its polyester cousins, PBT and PET. Polytrimethylene Terephthalate is produced by reacting 1,3-propanediol with terephthalic acid or dimethyl terephthalate. The value of PTT as a commercial polymer has been enhanced as more economical and efficient methods of producing 1,3-propanediol (PDO) have been developed.
Raw Materials
Glucose Syrup. Glucose (C6H12O6), also known as D-glucose and dextrose, is the most abundant sugar in nature. Commercial glucose products are available in both dry and syrup forms in a variety of purities and concentrations. Glucose uses include pharmaceuticals, food, chemicals and fuels. This compound is used as raw material in fermentative processes for the production of vitamins, organic acids, antibiotics, amino acids, enzymes, and polysaccharides.
Terephthalic Acid. Terephthalic Acid is the most important dicarboxylic acid. It is obtained by catalytic, liquid-phase air oxidation of p-xylene. Most of the terephthalic acid produced commercially is purified to then be consumed as precursor to saturated polyesters, primarily PET (polyethylene terephthalate) and, to a lesser extent, PBT (polybutylene terephthalate).
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Production Process Information
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Plant Capital Cost Summary
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Polytrimethylene Terephthalate production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Polytrimethylene Terephthalate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Polytrimethylene Terephthalate production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Polytrimethylene Terephthalate plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Polytrimethylene Terephthalate Production Cost Reports
Polytrimethylene Terephthalate Production from TPA and Propanediol
This report presents the economics of Polytrimethylene Terephthalate (PTT) production from terephthalic acid (TPA) and propanediol via a process similar to Degussa (now Evonik) technology. This process employs a direct esterification of terephthalic acid and 1,3-propanediol to make PTT. The economic assessment assumes a plant located in the United States.
Details: 60 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Polytrimethylene Terephthalate Production from TPA and Raw Sugar
This report presents the economics of Polytrimethylene Terephthalate (PTT) production from terephthalic acid and raw sugar in the United States. The process portrayed in the report combines a process similar to DuPont process for generating propanediol from raw sugar and a process similar to Degussa (now Evonik) process for producing PTT from propanediol and terephthalic acid.
Details: 50 kta Germany-based plant | Q2 2024 | 107 pages | Issue C From $1,199 USD
The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Details: 750 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
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