Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 225
ICC - Report ID: 225-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Polyisoprene Production from Glucose
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 225-A,225-C
ICC - Related Reports List: 370-A
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"1199","2":"1199","3":"1199"},"2":{"1":"1999","2":"1999","3":"1999"},"3":{"1":"3399","2":"3399","3":"3399"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/225-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Polyisoprene</b>. Polyisoprene (a.k.a. IR, Synthetic Rubber) is a thermoplastic elastomer, and the main component of natural rubber. It is formed by polymerization of isoprene in the presence of Ziegler-Natta catalyst. Synthetic Polyisoprene and natural rubber have the same type of applications, being used mainly in tires, belts, gaskets, hoses, foam rubber, molded and mechanical goods, bottle nipples, gloves, caulking, sealants, etc.</p> <h6>Raw Material</h6> <p><b>Glucose Syrup</b>. Glucose (C6H12O6), also known as D-glucose and dextrose, is the most abundant sugar in nature. Commercial glucose products are available in both dry and syrup forms in a variety of purities and concentrations. Glucose uses include pharmaceuticals, food, chemicals and fuels. This compound is used as raw material in fermentative processes for the production of vitamins, organic acids, antibiotics, amino acids, enzymes, and polysaccharides.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/225-B.jpg
ICC - Short Description: This report presents the economics of Polyisoprene production starting from glucose, based on a plant located in the United States. The process comprehends the fermentation of 70 wt% glucose-water syrup into isoprene, followed by solution polymerization step for converting isoprene to Polyisoprene.
ICC - Main Product: Polyisoprene
ICC - Plant Capacity: 50.00
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Polyisoprene Production from Glucose

Polyisoprene Production Costs Report | Issue B | Q2 2024

Production Cost Report

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Report Details
50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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$1,999 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Polyisoprene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Polyisoprene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Polyisoprene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Polyisoprene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Polyisoprene Production Cost Reports

Polyisoprene Production from Isoprene

This report presents the economics of Polyisoprene production from isoprene in the United States, via a typical solution polymerization process. The Ziegler/Natta catalyst system used in the process yields predominantly cis-1,4 units.

Details: 25 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Polyisoprene Production from Raw Sugar

This report presents the economics of Polyisoprene production from starting from raw sugar, based on a plant located in Germany. The process comprehends the hydrolysis of sucrose, the fermentation of the obtained invert sugars into isoprene and a typical solution polymerization process for converting isoprene to Polyisoprene.

Details: 50 kta Germany-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Glucose Syrup Production

This report presents the economics of Glucose Syrup production from shelled corn. In this process, shelled corn is passed through a wet milling process to recover the corn starch, which, in turn, passes through two subsequent hydrolysis steps for the generation of glucose. The economic analysis performed assumes a plant located in the United States.

Details: 40 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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