Polyisoprene Production from Glucose
Polyisoprene Production Costs Report | Issue B | Q2 2024
Report Details |
50 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Polyisoprene production starting from glucose, based on a plant located in the United States. The process comprehends the fermentation of 70 wt% glucose-water syrup into isoprene, followed by solution polymerization step for converting isoprene to Polyisoprene.
The report provides a comprehensive study of Polyisoprene production and related Polyisoprene production cost, covering three key aspects: a complete description of the Polyisoprene production process examined; an in-depth analysis of the related Polyisoprene plant capital cost (Capex); and an evaluation of the respective Polyisoprene plant operating costs (Opex).
The Polyisoprene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Polyisoprene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Polyisoprene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Polyisoprene. Polyisoprene (a.k.a. IR, Synthetic Rubber) is a thermoplastic elastomer, and the main component of natural rubber. It is formed by polymerization of isoprene in the presence of Ziegler-Natta catalyst. Synthetic Polyisoprene and natural rubber have the same type of applications, being used mainly in tires, belts, gaskets, hoses, foam rubber, molded and mechanical goods, bottle nipples, gloves, caulking, sealants, etc.
Raw Material
Glucose Syrup. Glucose (C6H12O6), also known as D-glucose and dextrose, is the most abundant sugar in nature. Commercial glucose products are available in both dry and syrup forms in a variety of purities and concentrations. Glucose uses include pharmaceuticals, food, chemicals and fuels. This compound is used as raw material in fermentative processes for the production of vitamins, organic acids, antibiotics, amino acids, enzymes, and polysaccharides.
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$1,199 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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DETAILED
$1,999 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
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Updated with Q2 2024 Data
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Polyisoprene production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Polyisoprene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Polyisoprene production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Polyisoprene plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Polyisoprene Production Cost Reports
Polyisoprene Production from Isoprene
This report presents the economics of Polyisoprene production from isoprene in the United States, via a typical solution polymerization process. The Ziegler/Natta catalyst system used in the process yields predominantly cis-1,4 units.
Details: 25 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $999 USD
The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Polyisoprene Production from Raw Sugar
This report presents the economics of Polyisoprene production from starting from raw sugar, based on a plant located in Germany. The process comprehends the hydrolysis of sucrose, the fermentation of the obtained invert sugars into isoprene and a typical solution polymerization process for converting isoprene to Polyisoprene.
Details: 50 kta Germany-based plant | Q2 2024 | 107 pages | Issue C From $1,199 USD
The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Details: 40 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
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