Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 225
ICC - Report ID: 225-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Polyisoprene Production from Isoprene
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 225-B,225-C
ICC - Related Reports List: 189-B,189-A
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/225-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Polyisoprene</b>. Polyisoprene (a.k.a. IR, Synthetic Rubber) is a thermoplastic elastomer, and the main component of natural rubber. It is formed by polymerization of isoprene in the presence of Ziegler-Natta catalyst. Synthetic Polyisoprene and natural rubber have the same type of applications, being used mainly in tires, belts, gaskets, hoses, foam rubber, molded and mechanical goods, bottle nipples, gloves, caulking, sealants, etc.</p> <h6>Raw Material</h6> <p><b>Isoprene</b>. Isoprene is a volatile liquid hydrocarbon used in the production of synthetic rubber, especially for tires and other automotive components. It provides elasticity and durability to rubber materials. Isoprene is produced through the thermal cracking of petroleum or as a byproduct of naphtha refining. It is stored as a liquid and remains essential to industries requiring high-performance synthetic rubber.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/225-A.jpg
ICC - Short Description: This report presents the economics of Polyisoprene production from isoprene in the United States, via a typical solution polymerization process. The Ziegler/Natta catalyst system used in the process yields predominantly cis-1,4 units.
ICC - Main Product: Polyisoprene
ICC - Plant Capacity: 25.00
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Polyisoprene Production from Isoprene

Polyisoprene Production Costs Report | Issue A | Q2 2024

Production Cost Report

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Report Details
25 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 25 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Polyisoprene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Polyisoprene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Polyisoprene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Polyisoprene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Polyisoprene Production Cost Reports

Polyisoprene Production from Glucose

This report presents the economics of Polyisoprene production starting from glucose, based on a plant located in the United States. The process comprehends the fermentation of 70 wt% glucose-water syrup into isoprene, followed by solution polymerization step for converting isoprene to Polyisoprene.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Polyisoprene Production from Raw Sugar

This report presents the economics of Polyisoprene production from starting from raw sugar, based on a plant located in Germany. The process comprehends the hydrolysis of sucrose, the fermentation of the obtained invert sugars into isoprene and a typical solution polymerization process for converting isoprene to Polyisoprene.

Details: 50 kta Germany-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Bio-Isoprene Production from Glucose (Aerobic Fermentation)

This feasibility study approaches an economic analysis of Bio-Isoprene production from glucose syrup in the United States using an aerobic fermentation process.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Bio-Isoprene Production from Raw Sugar (Aerobic Fermentation)

This feasibility study approaches an economic analysis of Bio-Isoprene production from raw sugar in Germany using an aerobic fermentation process. Raw sugar is initially hydrolyzed into glucose and fructose (invert sugars), which are then fermented to Isoprene product.

Details: 50 kta Germany-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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