Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 14
ICC - Report ID: 014-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Pentaerythritol Production from Acetaldehyde and Formaldehyde
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 014-B
ICC - Related Reports List: 174-B,174-A
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"1999","2":"1999","3":"1999"},"2":{"1":"2999","2":"2999","3":"2999"},"3":{"1":"4799","2":"4799","3":"4799"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/014-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Pentaerythritol</b>. Pentaerythritol (a.k.a. PER) is an organic compound in the polyol class. It is an odorless white solid, with four hydroxyl groups in its structure, allowing the attachment of four groups (similar or not), and, hence, the synthesis of greatly branched compounds/structures. For this characteristic, pentaerythritol and its derivatives have a wide variety of applications.</p> <h6>Raw Materials</h6> <p><b>Formalin</b>. Formaldehyde is a colorless, strong-smelling gas remarkably versatile as a chemical intermediate - it is widely used for the production of resins and coatings employed in the manufacture of building materials and household products. Since the pure gas slowly polymerizes at temperatures lower than 80°C, formaldehyde is usually available as a liquid solution in water with small amounts of methanol. This solution is called formalin. Most of world's formalin is commercially manufactured from methanol and air in the presence of a silver (or a metal oxide) catalyst.</p> <b>Acetaldehyde</b>. Acetaldehyde (also known as ethanal) is an important aldehyde, mainly used as chemical intermediate in the production of acetic acid, paracetic acid and pyridine basis.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/014-A.jpg
ICC - Short Description: This report presents the economics of industrial Pentaerythritol (PER) production from acetaldehyde and formaldehyde in the United States. The acetaldehyde and formaldehyde are reacted to PER via aldol addition and reduction in alkaline medium, using pentaerythrose as intermediate.
ICC - Main Product: Pentaerythritol
ICC - Plant Capacity: 40.00
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Pentaerythritol Production from Acetaldehyde and Formaldehyde

Pentaerythritol Production Costs Report | Issue A | Q3 2024

Production Cost Report

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40 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 40 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Pentaerythritol production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Pentaerythritol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Pentaerythritol production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Pentaerythritol plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Pentaerythritol Production Cost Reports

Pentaerythritol Production from Acetaldehyde and Methanol

This study provides the economics of Pentaerythritol production starting from acetaldehyde and methanol in the United States. In this process, methanol is first converted to formaldehyde over a silver catalyst, which is then combined with acetaldehyde in alkaline medium to form Pentaerythritol.

Details: 40 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $1,999 USD

The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Formaldehyde from Methanol (Silver Catalyst and Methanol Recycle)

This report presents a techno-economic study of Formalin (37wt% aqueous solution of Formaldehyde) production from methanol in the United States by oxidation-dehydrogenation using a silver-catalyzed reaction at conditions that prioritize selectivity over conversion. In this case, unconverted methanol is recycled.

Details: 60 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Formaldehyde from Methanol (Silver Catalyst and Full Conversion)

This report presents a techno-economic study of Formalin (37wt% aqueous solution of Formaldehyde) production from methanol in the United States. The oxidation-dehydrogenation uses a silver-catalyzed reaction at conditions that prioritize full methanol conversion. In this case, methanol recovery is unnecessary.

Details: 60 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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