Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 206
ICC - Report ID: 206-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Polychloroprene Production from Chloroprene
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 206-B
ICC - Related Reports List: 264-A,264-B
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/206-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Polychloroprene</b>. Polychloroprene (a.k.a. Neoprene, Chloroprene Rubber) is the first synthetic rubber produced commercially by the free radical emulsion polymerization of chloroprene. It was first marketed by Dupont in 1933 under the DuPrene brand, and after significant improvements in the production process the brand was changed to Neoprene. Nowadays, it is one of the most important special rubbers produced, alongside butyl rubber, nitrile rubber (NBR), and ethylene propylene diene rubber (EPDM).</p> <h6>Raw Material</h6> <p><b>Chloroprene</b>. Chloroprene is a synthetic monomer used in the production of neoprene rubber, known for its resistance to heat, oil, and chemicals. Neoprene is widely used in the automotive and construction industries for seals, hoses, and insulation. Chloroprene is produced via the chlorination of butadiene and is stored as a liquid. Its polymerization yields neoprene rubber, which is prized for its durability and versatility in a range of harsh environments.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/206-A.jpg
ICC - Short Description: This report presents the economics of Chloroprene Rubber (or Polychloroprene) production from chloroprene using a typical emulsion process. The economic analysis is based on a plant constructed in the United States.
ICC - Main Product: Neoprene
ICC - Plant Capacity: 50.00
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Polychloroprene Production from Chloroprene

Neoprene Production Costs Report | Issue A | Q3 2024

Production Cost Report

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50 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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 Updated with Q3 2024 Data

 

 

 

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$3,099 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Neoprene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Neoprene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Neoprene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Neoprene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Neoprene Production Cost Reports

Polychloroprene Production from Butadiene and Chlorine

This study provides an economic analysis of Polychloroprene production starting from butadiene and chlorine, based on a plant located in the United States. In the first step, butadiene is chlorinated, generating dichlorobutenes, which are subjected to an isomerization to convert them to 3,4-dichloro-1-butene. It is then dehydrochlorinated, forming chloroprene. Finally, chloroprene is polymerized to the respective rubber.

Details: 50 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Chloroprene Production from Acetylene

This report presents the economics of Chloroprene production from acetylene and hydrogen chloride in the United States. In the process examined, acetylene is dimerized to monovinyl acetylene (MVA), which is then reacted with hydrogen chloride to generate a chloroallene intermediate. Finally the chloroallene is rearranged to Chloroprene.

Details: 40 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Chloroprene Production from Butadiene

This report analyses the economics of Chloroprene production from butadiene and chlorine in the United States, via a typical vapor phase butadiene chlorination process. Initially, butadiene is first chlorinated producing two isomers, 1,4-dichloro-2-butene and 3,4-dichloro-1-butene. Then, 1,4-isomers are isomerized to 3,4 isomer. This chemical is finally dehydrochlorinated in the presence of caustic soda producing chloroprene.

Details: 40 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $999 USD

The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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