Ethylene Glycol Production from Ethylene Oxide (Carbonation)
Ethylene Glycol Production Costs Report | Issue F | Q4 2024
Report Details |
750 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 750 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents a detailed cost analysis of Monoethylene Glycol production from ethylene oxide. The process examined is similar to Shell OMEGA, in which ethylene oxide is hydrolyzed to MEG via ethylene carbonate, generating no by-products. The economic analysis assumes a plant located in the United States.
The report provides a comprehensive study of Ethylene Glycol production and related Ethylene Glycol production cost, covering three key aspects: a complete description of the Ethylene Glycol production process examined; an in-depth analysis of the related Ethylene Glycol plant capital cost (Capex); and an evaluation of the respective Ethylene Glycol plant operating costs (Opex).
The Ethylene Glycol production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Ethylene Glycol plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Ethylene Glycol plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview

Product
Ethylene Glycol. Ethylene glycol, also known as monoethylene glycol or MEG, is the simplest diol, with chemical formula C2H6O2. Like other glycols, ethylene glycol undergoes reactions common to monohydric alcohols forming esters, acetals, ethers, and similar products. Most of monoethylene glycol has been produced from ethylene via ethylene oxide intermediate, generating di- and tri-ethylene glycol as well. Commercially, ethylene glycol is available in three grades: fiber grade, with min. 99.8% of purity; industrial grade with min. 99.5% of purity and antifreeze grade with min. 98% of purity.
Raw Material
Ethylene Oxide. Ethylene Oxide (also known as Oxirane and Epoxyethane) is the simplest cyclic ether. Very reactive, Ethylene Oxide is one of the most versatile chemical intermediates, converted in a range of products, and also used as disinfectant, sterilizing agent, and fumigant. Currently, Ethylene Oxide is produced primarily by direct oxidation processes, based on the catalytic oxidation of ethylene with oxygen over a silver-based catalyst.
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Production Process Information
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Production Process Information
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Ethylene Glycol production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Ethylene Glycol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Ethylene Glycol production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Ethylene Glycol plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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The cost analyses presented in this report target a 690 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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